Navigating Efficiency: Centrifugal filters revolutionize marine operations

Case Study: YANMAR 8N21L-GV

Fri, 30 Jan 2026 10:02:41 GMT

Overview: YANMAR 8N21L-GV

A client carried out a trial upgrade on an auxiliary engine lubrication system, replacing an existing GF-2 type centrifugal filter with an MP090 unit supplied by IOW Group. The system operates with a 1,200-litre oil sump capacity, using Shell Argina S240 lubricating oil while running on VLSFO 380 CST fuel. The objective of the trial was to assess whether the MP090 could deliver improved contaminant removal compared with the GF-2, while also introducing remote performance monitoring that had not previously been available

Installation on a MAN B&W 6L28/32HP Engine

A client carried out a trial upgrade on an auxiliary engine lubrication system, replacing an existing GF-2 type centrifugal filter with an MP090 unit supplied by IOW Group. The system operates with a 1,200-litre oil sump capacity, using Shell Argina S240 lubricating oil while running on VLSFO 380 CST fuel. The objective of the trial was to assess whether the MP090 could deliver improved contaminant removal compared with the GF-2, while also introducing remote performance monitoring that had not previously been available.

Installation

The MP090 centrifugal filter was installed as a direct replacement for the GF-2 unit, allowing the upgrade to be completed without modification to the existing pipework or system layout. Remote monitoring capability was integrated as part of the installation, providing continuous visibility of operating conditions and separator performance. This enables engineers to track operation in real time, review trends, and identify servicing requirements earlier - functionality that was not possible with the previous centrifuge arrangement.

Results

Both centrifugal oil filters operated under the same conditions over a 200-hour evaluation period. The MP090 formed a sludge cake with a measured thickness of 19mm compared to the existing GF-2 centrifuge, which produced a sludge cake of just 13.1mm over the same duration. From these results, it’s clear that the IOW MP090 is more efficient than the old technology, highlighting the superior performance IOW Group’s centrifugal filters provide.

The trial clearly shows the MP090 provides superior contaminant removal compared to the GF-2 centrifugal filter. By removing a greater volume of contaminants within the same operating period, IOW Group’s centrifugal technology delivers cleaner oil and more consistent separation efficiency. The addition of remote monitoring further enhances operational control, supporting proactive maintenance and improved asset protection. For operators and fleet managers, this translates into greater reliability, reduced wear, reduced maintenance, as well as rapid ROI. Contact IOW Group to begin your free trial.

Smarter Filtration for Smarter Ships: The IOW Group Solution Every Superintendent Should Know

Fri, 30 Jan 2026 09:39:38 GMT

For today’s marine superintendent, filtration is no longer a background consideration. It’s a direct lever on reliability, cost control, and vessel availability. With tighter schedules, leaner crews, and rising pressure to reduce operating costs, the margin for error has all but disappeared. Every unplanned stop, every premature oil change, every maintenance-heavy system chips away at performance and profit. That’s where smarter filtration earns its place on board.

Why Traditional Filtration Is Holding Fleets Back

Most vessels are still relying on conventional filtration methods that were designed for a different era. Disposable filters clog, oil changes are frequent, and fine contaminants slip through unnoticed until wear shows up where it hurts most - bearings, pumps, and critical engine components.

For superintendents, the knock-on effects are familiar: higher consumable spend, more waste handling, unpredictable maintenance windows, and difficult conversations when downtime could have been avoided. The reality is simple. Oil cleanliness directly impacts engine life, and traditional systems make it harder to stay ahead of the problem.

Centrifugal Filtration: A Smarter Approach

IOW Group’s centrifugal oil filtration systems take a fundamentally different route. Instead of relying on filter media that blocks and degrades, centrifugal filters use high rotational force to continuously separate contaminants from the oil. Microscopic particles and other contaminants are removed from the engines lubrication oil and form a compact sludge contained in the centrifuge bowl.

Because there are no disposable elements, the system keeps working at peak efficiency day after day. Oil stays cleaner for longer, and engines are protected at the source rather than repaired after the damage is done. For superintendents, this shift changes the entire maintenance equation.

Built for the Realities of Marine Operations

IOW Group’s centrifugal filters are engineered for the realities of shipboard operation. The sealed bowl design ensures consistent separation performance while preventing cross-contamination, even under variable operating conditions. With no disposable filter elements to replace, routine intervention is kept to a minimum, reducing crew workload and allowing maintenance to be planned around vessel schedules rather than driven by clogged filters or declining performance.

Integrated monitoring and control systems provide clear visibility of performance, allowing maintenance to be planned, not guessed. Instead of reacting to alarms or failures, superintendents gain data-driven confidence that systems are doing their job.

The Benefits That Matter to Superintendents

The appeal of centrifugal filtration isn’t theoretical. The results are measurable, practical, and directly aligned with superintendent priorities:

Faster return on investment – often achieved within months through reduced oil changes, lower consumable costs, and fewer maintenance interventions
Lower maintenance burden – no cartridges to replace, no blocked filters to manage
Extended oil and component life – cleaner oil means less wear across the entire lubrication system
Reduced downtime risk – continuous filtration minimizes the chance of contamination-related failures
Lower environmental impact – less waste oil and fewer disposable filters to handle and dispose of

In short, it delivers cost savings without adding complexity.

From Maintenance Cost to Operational Advantage

What sets IOW Group apart is not just the technology, but how consistently it performs in demanding marine environments. Proven across fleets worldwide, IOW Group centrifugal filters routinely outperform traditional centrifugal systems, delivering higher separation efficiency and longer service intervals.

For superintendents managing multiple vessels, this reliability translates into standardization, predictable maintenance planning, and fewer surprises across the fleet.

Smarter Ships Start with Smarter Filtration

Modern vessels demand modern thinking. Filtration should protect assets, simplify maintenance, and pay for itself - not create more work. IOW Group’s centrifugal oil filtration systems do exactly that, offering a practical, proven solution that aligns with how ships operate today.

For superintendents looking to reduce downtime, cut operating costs, and take control of oil cleanliness, smarter filtration isn’t an upgrade. It’s a necessity.

Cut Costs, Reduce Downtime: Why Chief Engineers Are Turning to IOW Group’s Centrifugal Oil Filtration

Mon, 22 Dec 2025 08:32:49 GMT

In today’s industrial landscape, where uptime is everything, Chief Engineers are facing growing pressure to keep vital equipment running efficiently while reducing maintenance costs. From marine and power generation to heavy transport and mining, reliability is the cornerstone of performance - and that’s exactly where IOW Group’s Centrifugal Oil Filter is making its mark.

Smarter Filtration for Modern Demands

Traditional oil filters clog quickly, drive up disposal costs, and fail to capture the finest contaminants that cause wear and breakdowns. IOW Group’s centrifugal oil filtration systems take a smarter approach, using high centrifugal force for separation to remove microscopic particles without relying on disposable elements.

The result is consistently cleaner oil , longer equipment life , and fewer maintenance interventions . It’s a low-maintenance, high-efficiency system that cuts both downtime and running costs across demanding operations.

Engineered for Performance

Each IOW centrifuge is built around precision-engineered bowl-disc technology, ensuring maximum separation efficiency and reliability. The sealed bowl design prevents cross-contamination, while Separator Control Units (SCUs) provide real-time data and remote monitoring - giving engineers total visibility over performance and maintenance schedules.

Whether fitted on marine engines, generators, or industrial plant equipment, IOW Group’s systems integrate seamlessly and deliver measurable improvements from day one.

Proven Results Across Industries

Operators using IOW centrifuges typically see:

Up to 50% reduction in oil change frequency
Extended oil and component life
Reduced unplanned maintenance and repair costs
Lower consumable waste and environmental impact
Faster return on investment - often within months

These tangible results are why more Chief Engineers are making the switch from old centrifugal technology, benefiting from guaranteed cost savings and improved operational reliability.

Trusted by the World’s Leading Shipping Companies

IOW Group has earned a global reputation for engineering centrifugal oil filters that deliver measurable performance improvements. Proven to outperform conventional centrifugal oil filters by up to 150% , each system is built for reliability, efficiency, and longevity in the toughest environments. With industry-leading technology, responsive support, and worldwide service coverage, IOW Group helps operators achieve cleaner oil, lower costs, and more sustainable operations.

A Smarter Way Forward

In a world where downtime costs can put a pause on productivity, investing in advanced oil filtration isn’t just maintenance, it’s strategy. IOW Group’s centrifugal systems give Chief Engineers the control, efficiency, and reliability they need to keep fleets and facilities running at peak performance. Experience cleaner oil, lower costs and less downtime. Trial IOW Group’s centrifugal oil technology today and discover how to future-proof your operations and turn maintenance into performance.

How Centrifugal Oil Filtration Improves Efficiency and Reduces Costs in Wire Extrusion

Fri, 19 Dec 2025 13:46:33 GMT

In the wire extrusion industry, maintaining clean process oil is critical to ensuring consistent product quality, protecting equipment and minimizing downtime. Contaminants such as carbon, soot, metal fines, and degraded oil by-products can quickly compromise performance, leading to frequent filter changes, increased maintenance, and rising operating costs.

Centrifugal oil filtration offers a proven, cost-effective solution to these challenges.

The Challenge with Conventional Filtration

Traditional disposable filters, such as paper or cartridge-style systems remove contamination by trapping particles in a filter medium. While effective initially, these filters quickly become saturated in high-contamination environments such as wire extrusion. As contamination builds, COMO filters gradually become saturated and therefore require frequent changes that are costly in both time and money.

In one wire extrusion facility, a machine using conventional filtration required COMO filter replacements three times per week at a cost of €80 per filter. This resulted in:

€240 per week in filter costs
€12,480 per year per machine
Frequent maintenance intervention and production disruption

Introducing Centrifugal Oil Filtration

Centrifugal oil filters operate without a filter medium. Instead, they use centrifugal force to separate contaminants from oil (whether hydraulic oil, fuel oil, cutting oil, gear oil, engine oil, etc.) capturing fine, microscopic particles that traditional filters are unable to retain.

Benefits of installing a centrifugal oil filter include:

Improved oil cleanliness
Extended oil life
Reduced maintenance downtime
Protection of critical components
Lower operating costs

Case Study: Wire Extrusion Machine

To evaluate the impact of centrifugal filtration, the extrusion company retrofitted an IOW Group MP200 centrifugal filter to one of their machines.

Results After Installation:

Filter changes reduced from 3 per week to 1 per week
66.7% reduction in disposable filter usage
Annual filter costs reduced from €12,480 to €4,160
€8,320 annual savings on consumables alone (per machine)

In addition to direct cost savings, the machine experienced:

Improved oil cleanliness
Reduced maintenance time
More stable machine operation
Return on Investment (ROI)

With annual consumable savings of €8,320 per machine , the return on investment for an IOW Group centrifugal oil filter is quick. In this wire extrusion application, the system paid for itself within months.

Download the Marketing Bulletin (pdf).

A Smarter, More Sustainable Approach

As wire extrusion manufacturers look to improve efficiency and reduce operating costs, centrifugal oil filtration presents a compelling solution. The proven results from real-world applications demonstrate that investing in this technology delivers measurable financial and operational benefits.

Mobi Removes 1,791g of Soot in 28 Hours!

Wed, 01 Oct 2025 11:03:35 GMT

Top Indian Fastening Company Trials Mobi

A leading fastening company in India conducted a trial using IOW Group's Mobi 200 - a mobile filtration unit equipped with an IOW MP200 centrifugal filter , a 458 Magnaline pump , and an integrated monitoring system . Designed to service multiple machines and engines, Mobi offers flexible oil filtration.

The client aimed to evaluate whether a single centrifugal filter within Mobi could deliver meaningful improvements in cleaning the lubrication oil of their machinery.

The Results?

In just 28 hours, Mobi removed 1,791g of soot from the machine's lubrication oil , with the MP200 centrifugal filter operating at at rpm of 5,340 at 7 bar of pressure. The high rpm rate is achieved through IOW Group's patented design, which allows for greater centrifugal force, thus significantly improving separation capabilities.

Download the Full Installation (pdf).

Benefits of Mobi

Cost Effective: Mobi allows clients to invest in one MP centrifugal filter to clean multiple engines and machinery. By opting for IOW Group's superior oil filtration solutions, clients achieve tangible savings in maintenance costs by simply extending the life of oil and key components.

Improved Efficiency: Engines and machinery run at peak performance when lubrication oil is kept cleaner for longer, removing contaminants that will otherwise cause degradation.

Portability: Mobi's design makes it easy to move between applications.

Environmentally Friendly: Mobi contributes to minimizing oil waste, lengthening oil change intervals, and reducing emissions.

The Importance of Centrifugal Oil Filters in MAN Engine Performance

Fri, 12 Sep 2025 12:00:13 GMT

MAN engines are trusted worldwide for their engineering quality, long-lasting durability, and impressive fuel economy. They are used in vessels, power generation, and heavy-duty vehicles across multiple sectors, where dependable performance is essential. To ensure these engines continue running efficiently and to extend their working life, effective oil filtration is critical. One of the most reliable methods available is centrifugal oil filtration, which provides strong protection against wear and helps maintain the smooth, consistent operation of MAN engines. This article explores why this filtration technology plays such a vital role in keeping them at peak performance.

Why Centrifugal Oil Filters are Crucial for MAN Engines

1. Greater Filtration Capabilities

MAN engines are built for high performance and longevity, but microscopic contaminants in engine oil can still cause premature wear if left unchecked. Centrifugal filters use powerful centrifugal force to capture these ultra-fine particles that often pass through standard full-flow filters. Over time, these contaminants can damage critical MAN engine components. By removing them more effectively, centrifugal filters reduce degradation and help preserve your MAN engine’s performance for the long haul.

2. Extend Oil Change Intervals

One of the key operational benefits for MAN engine owners is the ability to extend oil change intervals. Because centrifugal filters excel at removing even the smallest particles, engine oil stays cleaner for longer periods. This means fewer oil changes are needed, which significantly reduces downtime for commercial fleets, marine vessels, or industrial equipment powered by MAN engines. Extending intervals not only saves time and money but also enhances operational efficiency across your MAN-powered assets.

3. Reduce Engine Wear

In a MAN engine, the accumulation of contaminants increases friction between high-precision moving parts, which accelerates wear. By removing harmful particles more effectively than conventional filters, centrifugal filtration allows your MAN engine to operate smoothly and with less strain. This reduction in internal wear helps maintain peak performance, lowers the likelihood of unexpected breakdowns, and extends the operational lifespan of the engine - protecting your investment in the long term.

4. Lower Maintenance Costs

Repairing or replacing parts in a MAN engine once they’ve worn out or failed can quickly become an expensive exercise. The more cost-effective approach is to stop the damage before it occurs by using efficient oil filtration. Centrifugal filtration systems continuously remove contaminants from the oil, protecting vital engine components and reducing the likelihood of breakdowns. This not only cuts down on routine servicing needs but also enhances engine reliability—an important benefit for MAN engines operating in demanding, high-pressure conditions.

5. Environmental Benefits

For operators of MAN engines, particularly in marine and industrial settings, environmental compliance is increasingly important. Centrifugal oil filtration extends oil life and reduces the frequency of oil changes, which lowers the amount of waste oil generated. This helps businesses meet stricter environmental regulations while improving their sustainability credentials. By installing a centrifugal filter, you are not only protecting your MAN engine but also making a measurable contribution to reducing your environmental footprint.

The IOW Group Difference

Not all centrifugal filters are created equal. Many designs have changed little in over half a century and simply cannot meet the demands of modern MAN engines. IOW Group’s latest centrifugal filtration technology increases separation efficiency by 150%, enabling it to remove up to twice as much contamination as standard centrifugal filters. The result is longer oil life, extended oil change intervals, and significantly improved engine longevity - often tripling the service life of MAN engines.

IOW Group Installations on MAN Engines

International WorkBoat Show

Fri, 05 Sep 2025 13:40:41 GMT

What is the International WorkBoat Show?

The International WorkBoat Show is a trade-only conference and expo for commercial vessel owners, operators and builders, as well as the vendors and suppliers that serve them.

Visit IOW Group at booth 3229.

IOW Group's Mission

IOW Group is a trusted and experienced manufacturer with over 100 years of combined experience in the oil lubrication sector. Our passion is to improve engine reliability and efficiency through our products. IOW Group Centrifuges enhance the quality of lubrication oil by removing a significant amount of harmful contaminants. Utilizing patent-protected technology, the IOW MP Range of Centrifuges are 150% more efficient than any other centrifugal oil filter available.

Improving the quality of your lubrication oil by using a centrifugal filter can significantly impact processes within your organization.

Reduce oil consumption
Reduce machine downtime
Reduce maintenance time
Reduce man-hours
Increase productivity

IOW Centrifugal Filters are designed for forward-thinking organizations who are searching for cleaner and more sustainable options to improve efficiency. If this sounds like you, make sure to visit our team of experts at booth 3229 .

Simple Installation for an Effortless Upgrade

IOW Group's Centrifugal Filters are engineered to revolutionize engine reliability by outperforming any other centrifugal filters on the market in soot removal and can be retrofitted in place of outdated technology with a simple bolt-on, bolt-off design.

We believe the future of the marine industry lies in innovation and smart technology. By choosing IOW Group, you are embracing the latest advancements to keep your operations ahead of the curve.

To learn more about how our products transform oil filtration systems, visit our installations page .

If you are attending the International WorkBoat Show and would like to discuss our filtration solutions, then please visit our team at Booth 3229.

Alternatively, fill in the contact form at the bottom of the page and we'll be in touch.

Centrifugal Oil Separators: A Cost-Effective Solution for Your Engine

Thu, 19 Jun 2025 15:49:19 GMT

Keeping engines running efficiently takes more than regular oil changes and the occasional filter swap. The real cost of engine maintenance often hides in plain sight. Small particles build up, oil quality declines, and engine components begin to wear faster than they should. It all leads to more downtime, higher costs, and avoidable repairs. Centrifugal oil separators offer a smarter and proven alternative. These simple, robust devices clean your oil more effectively and help your engine run better for longer. No fuss, no gimmicks, just quality engineering that saves time and money.

What is a Centrifugal Oil Separator?

A centrifugal oil separator is a mechanical device that cleans engine oil using spinning force. Rather than using a traditional filter element like paper or mesh, it relies on centrifugal action to remove dirt, soot, and other harmful particles from the oil. As the oil spins inside the separator, heavier contaminants are flung outward and collected in a centrifugal bowl. The cleaned oil is then returned to the engine for continued use. It is a straightforward, low-maintenance solution that has been used in marine and heavy industry for years and is now making its way into broader applications, from commercial fleets to generator sets.

How Does it Work?

The concept is simple and effective:

A small amount of oil is diverted from the engine into the separator
Inside, the oil spins at high speed
Heavier particles like sludge, soot, and metal are forced outward
These are collected inside the centrifugal bowl
The clean oil flows back into the system

The separator works alongside your existing oil filter. It adds another layer of protection by targeting the finer contaminants that standard filters often miss.

Why it Makes Financial Sense

By removing fine particles that speed up engine wear, centrifugal separators help extend the life of both your oil and your engine. This means fewer oil changes, less downtime, and reduced maintenance costs. Over time, this adds up. Engines that run cleaner, last longer, and require fewer repairs. For many operators, this leads to significant cost savings and a stronger return on investment. It is not just about protecting the engine - it is about protecting your budget too.

Benefits You’ll Actually See with IOW Group

Here is what you can expect from using an MP centrifugal oil separator:

Longer service intervals and fewer oil changes
Reduced wear on key engine components
Improved reliability and less risk of unplanned breakdowns
Lower oil consumption and waste, which supports sustainability targets
Optional remote monitoring systems for easy performance tracking

Easy to Install, Easy to Justify

IOW Group’s centrifugal oil separators are designed to retrofit onto most existing engine systems without major modifications. Once installed, they are designed for easy cleaning and offer a clear path to long-term savings. The investment pays off quickly, both in reduced operating costs and improved equipment uptime. For fleet managers and engineers who value reliability and cost control, this is a practical upgrade that earns its keep.

Conclusion

IOW Group’s centrifugal oil separators aren’t just based on proven principles - they’re built on the latest engineering innovations. Our filters take the reliability of traditional centrifuge technology and push it further with modern design, advanced materials, and precision manufacturing. The result? Cleaner oil, reduced engine wear, longer service life, and lower maintenance costs. If you're looking to maximise performance and minimise downtime, IOW’s centrifugal filtration is a smarter, future-proof choice.

To find out more or speak with someone about fitting one to your system, get in touch with the team at IOW Group today.

MP600 Installation for Enhanced Forging Machine Performance

Wed, 18 Jun 2025 14:57:30 GMT

Overview

A client undertook a trial period with our IOW MP600 Centrifuge, which was installed as a retrofit on a High-Speed, five station Cold Nut Former. The objective was to assess performance differences and determine whether IOW Group’s separation capabilities could enhance machine reliability and performance. The machine uses Castrol Oil to lubricate its key components and is designed to keep operations running smoothly. However, after an extended run-time, the oil quickly became dirty, requiring scheduled maintenance and oil changes to ensure the factory continues producing fasteners (screws, nuts, bolts, rivets, washers, etc.) efficiently.

Installing an IOW MP600 Centrifuge onto a Forging Machine

Upgrading the oil filtration system with an IOW MP600 centrifuge is easy and straightforward. They have a bolt-on, bolt-off design to make transitioning to an efficient centrifuge a smooth process. With a CentriClean SCU0002, the client is able to monitor the performance of their MP600 remotely, which other manufacturers are unable to offer. This also provides the scope for engineers to ensure the centrifuge is running as expected and are notified when a service is required to keep operations running smoothly.

Results

After an initial runtime of 100 hours, 5.46 kg of contaminants were removed from the machine’s lube oil system. The centrifugal separator operated at 4,422 RPM under 6 bar of pressure, delivering robust and efficient filtration performance.

Equipped with IOW Group’s remote monitoring Separator Control Unit (SCU), the system proactively notifies engineers when maintenance is due, streamlining scheduled servicing. Unlike traditional centrifugal technology, the IOW Group separator features a user-friendly design that allows for easy disassembly and cleaning, significantly reducing downtime and maintenance effort.

By effectively removing large quantities of dirt from the lube oil, the separator dramatically enhances the machine’s reliability and longevity by reducing wear on critical components.

Conclusions

In conclusion, the IOW Group Centrifugal Oil Filters provide superior performance, with the MP600 effectively removing 5.46kg of sludge from lubrication oil within 100 hours. This results in cleaner machinery, significantly enhancing operation and efficiency, whilst reducing maintenance needs and costs. Additionally, the reduced sludge accumulation positively impacts the lifespan of machinery and primary filters, further contributing to a substantial return on investment (ROI) for the customer in the long run.

IOW Group Advances Engine Reliability with Sustainable Oil Filtration Solutions

Wed, 18 Jun 2025 07:34:40 GMT

In the volatile world of maritime operations, equipment reliability is vital. For a Norwegian world leader in RORO shipping, and for Ugland (a family-owned shipping and offshore enterprise operating worldwide), ensuring optimal engine performance across their fleet is essential. That’s why both companies have turned to Scanvi-Interyards AS to upgrade their vessel oil filtration systems with IOW Group technology.

Installation Information: Norwegian World Leader in RORO Shipping

An IOW MP400 Centrifugal Separator with an SCU 0002 remote monitoring unit was installed onto a MAN B&W 6L28/32HP engine.

Setting Sail with Smarter Filtration

Quantifiable Benefits

Since installing IOW Group technology, the client has reported significant sludge removal from their lubrication system. Within 111 hours, the IOW MP400 removed 5000g of contaminants which would have been contributing to the degradation of the engine. More impressively, after a further 172 hours, another 4,500g of soot was removed.

Key outcomes include:

Up to 50% reduction in oil change frequency
Significantly improved oil cleanliness , extending equipment life
Lower CapEx and fast ROI , often realized within months
Reduced operational waste and maintenance needs

Installation Information: Ugland

Ugland installed an IOW MP200 centrifugal filter on an auxiliary engine on board their bulk carrier, MV JORITA. The aim was to achieve cleaner lubrication oil, reducing engine wear and boosting both reliability and efficiency. By adopting this advanced oil filtration technology, they’ve extended lube oil life, reducing oil change frequency and waste. This reinforces Ugland’s commitment to environmental and sustainable operations. Based on the successful results, they have decided to retrofit their entire bulk carrier fleet with next-generation centrifugal filters from IOW Group.

Intelligence at Sea: Remote Monitoring on Board

One standout feature is IOW Group’s remote monitoring capability . The performance of the centrifugal separator is monitored in real-time, notifying the maintenance team when the centrifuge needs to be serviced, enabling predictive maintenance rather than reactive servicing. This hands-off approach streamlines operations and ensures the separator is always working at peak efficiency, without relying on guesswork or manual checks.

Paving the Way for Sustainable Fleet Modernization

IOW Group’s success aboard multiple vessels is a compelling case in how modern filtration technology can deliver both immediate and long-term benefits. By embracing centrifugal oil separation, clients not only enhance the reliability of their engines, but they also take a step towards greener, more efficient fleet operations .

As the maritime industry faces increasing pressure to improve performance, reduce emissions, and manage costs, IOW Group’s solution represents a smart, scalable upgrade for any shipowner seeking to future-proof their fleet. Upgrade today.

Case Study: MV ELMA, MAN B&W 9L32/40

Wed, 18 Jun 2025 07:34:37 GMT

Overview

A client recently partnered with IOW Group to upgrade their lubrication system by replacing an old FM600 centrifugal separator with the superior IOW MP600 on a MAN B&W 9L32/40 engine. Thanks to IOW Group’s innovative bolt-off, bolt-on design, the retrofit was easy and efficient as a direct replacement, minimizing downtime and installation complexity. With the new MP600 centrifuge in place, the client will benefit from significantly improved contaminant removal, leading to enhanced engine reliability, greater operational efficiency.

Installation

Upgrading the oil filtration system with an IOW MP600 centrifuge is a simple and efficient process, thanks to its user-friendly bolt-on, bolt-off design. This allows for a seamless transition to a more effective filtration solution. Paired with the CentriClean SCU0002, clients can remotely monitor the performance of their MP600, a feature not available from other manufacturers. This remote capability enables engineers to ensure optimal operation of the centrifuge and receive timely service notifications, helping to maintain smooth and uninterrupted operations.

Results

Following an initial 200 hours of operation, the IOW MP600 successfully extracted 2.2 kg of contaminants from the engine’s lube oil system. After an additional 427 hours, it removed a further 5.5 kg of contaminants, demonstrating its ongoing effectiveness in maintaining oil cleanliness. Efficient removal of contaminants from lube oil is critical for protecting engine components, reducing wear, extending maintenance intervals, and ensuring overall system reliability and performance.

Conclusions

Double Recognition for IOW Group at IW Chamber Business Awards 2025

Tue, 03 Jun 2025 13:25:25 GMT

IOW Group is delighted to have received two accolades at the 2025 IW Chamber Business Awards:

Environment and Sustainability
Small Business of the Year

As specialists in advanced oil filtration technology, we support industries worldwide in enhancing engine reliability, cutting waste, and achieving greener operations. This recognition is a testament to both the value our solutions bring, and the hard work that goes on behind the scenes at IOW Group.

Brett Nicholls, Managing Director at IOW Group adds, " Being nominated at the prestigious IW Chamber Business Awards is an honour itself, but to be nominated for two awards and to win both is simply extraordinary. We're especially proud to receive the Environmental and Sustainability Award, which reflects our ongoing commitment to advancing our centrifugal technology to reduce fuel consumption and emissions across global industries. And to win Small Business of the Year is a testament to the incredible team driving IOW Group’s growth and international success. "

IOW Group's Commitment to Supporting the Environment

IOW Group empowers clients to reduce waste and energy through advanced oil filtration solutions. We as a company support global climate goals, demonstrating that environmental responsibility of organizations and profitability can co-exist. Our mission aligns with global climate goals, proving that environmental responsibility and business profitability can go hand in hand. By focusing on product innovation, lifecycle optimization, and sustainable operations, we aim to make a measurable difference—both locally and worldwide.

Product Innovation: IOW Group maintains consistent research and development to enhance product performance. Our superior centrifugal filters are designed to effectively remove contaminants from oil significantly extending the lifespan of oil, machinery and critical components. This results in reduced waste, lower maintenance requirements and improved efficiency.

Lifecycle Management: We are committed to promoting a circular economy by doubling the life of oil (and in some cases, by 4 times ), therefore reducing oil waste by at least 50% through our oil filtration technology. This not only helps conserve natural resources, but also benefits our clients through lower operational costs by minimizing the need for frequent oil and primary filter changes.

Operational Sustainability: We take a proactive approach to minimizing our environmental impact. From sourcing materials locally through partnerships with UK and Isle of Wight suppliers to embedding sustainability in every aspect of our operations, we’re committed to reducing our carbon footprint and supporting greener industry standards.

Navigating Efficiency: Centrifugal filters revolutionize marine operations

Thu, 15 May 2025 15:36:38 GMT

Efficiency is crucial in marine operations. Every decision, from equipment selection to operational practices, impacts performance and costs. Centrifugal filters have emerged as key players in optimizing engine function, reducing maintenance, and improving overall operational reliability. IOW Group leads the way with innovative centrifugal filter solutions designed to enhance marine efficiency.

What are Centrifugal Filters?

Centrifugal filters use high-speed rotation to separate contaminants from liquids, ensuring that engines remain free from harmful debris. This technology is especially effective in the marine environment, where engine protection is essential for long-term performance.

Benefits for Marine Operations

Centrifugal filters significantly reduce maintenance costs and downtime by offering superior filtration. Fewer component repairs are needed, and engines operate more efficiently, resulting in better fuel consumption and reduced emissions. The environmental impact is also notable , as these filters help to conserve resources by doubling the life of lube oil and extending the life of primary full-flow filters.

IOW Group’s Role in Marine Efficiency

IOW Group is dedicated to advancing centrifugal filter technology. Our centrifugal filters are built with precision to ensure durability and optimal performance under challenging conditions. We focus on features that extend engine life and improve efficiency. Additionally, Mobi allows you to clean oil anytime, anywhere , with its portable design that combines our filter, pump, and remote monitoring technology.

Why Choose IOW Group’s Centrifugal Filters

IOW Group’s centrifugal filters stand out for their reliability and long-term performance. While other centrifugal filters are available, our centrifugal filters provide consistent, high-quality results in various marine environments. The precision engineering and superior materials used in our centrifugal filters make them the best choice for efficient and sustainable marine operations.

Conclusion

Centrifugal filters are transforming marine operations by improving engine efficiency, reducing maintenance, and supporting environmental sustainability. With IOW Group’s advanced centrifugal filter technology, vessels can perform at their best while minimizing costs and environmental impact. The future of marine operations is efficient, sustainable, and powered by innovation.

Contact us to prolong the life of your engine.

Prolonging Engine Life: The crucial role of clean lube oil in diesel engines

Wed, 09 Apr 2025 09:16:23 GMT

Diesel engines are the backbone of heavy-duty machinery, powering industries such as construction, mining, marine, and transportation. To keep these engines running efficiently and to extend their lifespan, maintaining clean lubricating oil is essential. Contaminants in the oil can lead to increased wear, reduced efficiency, and costly repairs. The most effective way to ensure optimal oil cleanliness is through advanced filtration methods. In this blog, we explore the critical role of clean lube oil in diesel engines and how proper filtration can enhance performance, reduce maintenance costs, and prolong engine life.

The Importance of Clear Lube Oil

Lube oil keeps an engine running smoothly by reducing friction, preventing damage, and helping to control heat. If lube oil gets dirty, tiny particles can build up and wear down engine parts, leading to breakdowns and expensive repairs. Clean oil allows parts to move easily, reducing strain on the engine and helping it last longer. It also helps to cool components down by carrying heat away from working parts. Regular filtration and maintenance keeps the oil in good condition, ensuring the engine runs efficiently for as long as possible.

How Dirty Oil Affects Engine Life

Dirty or old oil can cause serious engine damage. As oil breaks down and collects contaminants, it loses its ability to lubricate effectively. This leads to increased friction and faster wear on engine parts. Over time, the added wear can reduce performance and efficiency.

Contaminated oil also raises the risk of overheating, as it can’t properly regulate temperature. In severe cases, dirty oil can clog oil passages, causing engine parts to seize and potentially lead to complete engine failure. Regular oil changes and filtration are essential to avoid these costly issues.

How to Maintain Clean Oil

Keeping the oil in your diesel engine clean is vital for ensuring long-term performance. Here are some straightforward tips to help maintain clean oil and protect your engine:

1. Regular Oil Changes: Change the oil regularly as per the manufacturer’s recommendations, based on hours of operation or mileage. Frequent oil changes prevent contaminants from affecting oil quality and keep the engine running smoothly.

2. Use Quality Oil: Always use oil that meets the manufacturer’s specifications. High-quality oil is more durable and better at resisting contaminants, helping maintain engine efficiency.

3. Replace Oil Filters: Regularly change the oil filter to prevent contaminants from circulating in the engine. A clogged filter reduces its effectiveness, leading to potential damage.

4. Invest in Effective Filtration: An advanced filtration system can remove fine particles from the oil, keeping it cleaner for longer. Consider IOW Group’s centrifugal filters for added protection.

5. Keep the Engine Clean: Prevent dirt and debris from entering the engine by maintaining a clean engine compartment. Regular checks for leaks or damage will help protect against contamination.

By following these simple steps, you can maintain clean oil, improve engine performance, and extend the lifespan of your diesel engine.

Prolong Lube Oil Life with IOW Group

One of the best ways to keep your engine running efficiently and ensure your oil stays cleaner for longer is by using a quality filtration system. That’s where IOW Group’s centrifugal filters come in. These advanced filters are designed to remove even the smallest particles from your oil, helping to keep it cleaner and extend its life. IOW Group is the only supplier to provide remote monitoring as standard so you can monitor the performance of your centrifugal filter.

Investing in an effective filtration system like IOW Group’s centrifugal filters not only protects your engine but also helps you maintain cleaner oil with less frequent changes. This means less maintenance and lower operating costs, ultimately giving your diesel engine a longer, healthier life.

Conclusion

Keeping your engine oil clean is one of the most important things you can do to ensure your diesel engine runs smoothly and lasts longer. Clean oil reduces friction, helps control heat, and prevents costly damage down the line. Regular oil changes, using high-quality oil, replacing filters, and investing in good filtration systems are all simple steps that go a long way in protecting your engine. By staying on top of these tasks, you can avoid expensive repairs and keep your engine performing at its best for years to come. Regular maintenance is the key to a healthy engine, so make it a priority—it’s worth the effort!

Contact us to prolong the life of your engine.

Case Study: MV SHIMIN, MAN 8L 27/38

Thu, 03 Apr 2025 13:21:43 GMT

Overview

A client upgraded an old FM600 centrifuge to the IOW MP600 centrifuge and observed a remarkable difference in performance. IOW Group’s range of centrifugal filters outperform any other centrifuge of its size on the market. This is the result of cutting-edge technology, featuring bowl discs and distributor impeller, along with the capacity to achieve higher RPM for enhanced separation.

Installation

An IOW MP600 was simply installed onto the MAN 8L 27/38 engine with a bolt-off, bolt-on retrofit design. An SCU 0002 control unit was also integrated into the installation to monitor the MP600’s performance. This monitoring unit provides real-time RPM readings, tracks operating hours, and alters operators when maintenance is needed. The MP600 achieved 4,500 RPM, enhancing its separation capabilities.

Results

The MP600 retrofit delivered impressive results, effectively removing 35mm sludge after 270 hours of operation. Following the trail, the customer decided to keep the IOW MP600 installed on their MAN 8L27/38 engine. With remote monitoring, engineers were notified when a clean was needed and can monitor the performance of the centrifuge.

Conclusions

Removing significant amounts of sludge from the engine’s lubrication oil helps maintain a cleaner and more efficient engine. This process brings multiple benefits to operations, including:

• Enhanced engine performance

• Reduced wear on critical components

• Extends the lifespan of the engine

• Improves fuel efficiency

• Increased oil change intervals

By preventing sludge build-up, you can avoid costly repairs and premature engine failure through reduced maintenance needs. Improved fuel efficiency also means lower fuel expenses overtime. Furthermore, a well maintained engine requires fewer oil changes and maintenance services, ultimately reducing costs on routine upkeep, making IOW Group centrifugal filters a great investment with high ROI.

Upgrade your centrifugal filters with IOW Group.

Enhancing Diesel Engine Reliability: The Role of Centrifugal Filters in Power Generation

Thu, 20 Mar 2025 10:19:00 GMT

Reliability and efficiency are crucial in power generation operations. Diesel engines power backup generators and prime movers, but maintaining their performance requires effective filtration. Contaminants in lubrication oil and fuel cause wear, unplanned maintenance, and costly breakdowns. Centrifugal filters effectively remove harmful particles, extending engine life and reducing maintenance costs.

The Importance of Diesel Engine Reliability

Diesel generators provide essential power across industries. Unplanned downtime disrupts production, increases costs, and compromises safety. Clean lubrication oil is vital in preventing friction, reducing wear, and regulating temperature within engines. Without effective filtration, contaminants accumulate, accelerating degradation.

Impact of Contaminants on Engine Performance

Engines degrade due to friction and combustion byproducts. Contaminants like soot, metal particles, and sludge circulate in the lubrication system, accelerating wear. Standard filters capture larger particles, but smaller abrasive particles still pass through the filter mesh and cause damage. Repeated oil heating and cooling create harmful deposits, shortening engine life and increasing fuel consumption.

How Centrifugal Filtration Works

Centrifugal filters (also known as; oil separators, bypass filters and pressure-driven centrifuges) use high-speed rotation to separate contaminants from oil. Unlike traditional filters, they remove even the smallest particles without clogging, resulting in cleaner oil, improved performance , and extended maintenance intervals.

Benefits of Centrifugal Filters

Extended Oil Life – Longer oil change intervals.
Lower Maintenance Costs – Less wear on engine components.
Improved Efficiency – Cleaner oil ensures better lubrication.
Eco-Friendly – Less waste oil disposal.

Why Choose IOW Group’s Centrifugal Filters?

IOW Group’s filtration technology maximizes engine reliability with:

Higher RPM : Enhanced separation efficiency.
Disc Stack Technology : Greater filtration surface area.
Sealed System : Prevents cross-contamination.
Distributor Impeller : Reduces backpressure and improves separation.
Remote Monitoring : Real-time performance tracking.

Learn the sciences behind IOW Group's pioneering technology.

Proven Performance in Power Generation

IOW Group’s centrifugal filters have improved engine efficiency and maintenance costs worldwide. Discover the impact of IOW Group with our power gen case studies below.

Diesel engine reliability is crucial in power generation, and effective filtration is key. Centrifugal filters outperform traditional methods, extending oil life and reducing maintenance costs. IOW Group’s advanced filtration technology offers a proven solution for industries relying on diesel engines.

Contact us today to learn more about improving engine performance and reducing operational costs.

Lubricant Expo North America

Fri, 07 Feb 2025 14:46:34 GMT

The Lubricant Expo North America is being held at Huntington Place in Detroit, Michigan, from the March 18 - March 20, 2025. IOW Group is exhibiting at Stand 422.

IOW Group is exhibiting at Lubricant Expo North America on March 18 - March 20 2025 in Detroit, Michigan.

What is the Lubricant Expo North America?

Lubricant Expo is North America's latest exhibition and conference that connects lubricant solution providers with a full range of end-user buyers across multiple industries; including marine, heavy equipment, automotive, chemical, energy, etc. Visit IOW Group at Stand 422 to see how we could help your organization improve efficiency.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges enhance the quality of lubrication oil by removing the maximum amount of contaminants. Utilizing unique patent-protected technology, t he IOW centrifuge s are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

Would you like to learn more about how our products can help? See some example case studies below or visit our installation webpag e , where many case studies and installation bulletins are available.

IOW oil cleaning centrifuges are patent-protected and out perform old centrifugal technology.

Centrifugal Oil Filters:

The IOW centrifuge is a centrifugal filter like no other. Redesigning a product previously not updated since the 1950s, our skilled team of engineers made the IOW centrifuge filte r with various features to improve performance, reliability, and efficiency!

The IOW centrifuge filter has been designed to stop the mixing of clean and dirty oil, with contaminated oil entering at the base and clean oil exiting through the top of the unit. This helps to avoid cross-contamination and means harmful particles do not enter back into circulation of the engine.

Bowl disc technology

IOW Group's bypass centrifuge filters utilize unique bowl disc technology. Unlike conventional centrifugal spinners/separators, IOW Group centrifuge filters have a central bowl disc stack that increases the separation efficiency, dramatically reducing the time that contaminants stay in the oil. The bowl discs provide more surface area meaning finer separation and filtration can occur. Bowl disc dramatically speeds up the precipitation of the solids from the liquid.

The IOW range of centrifuges is patent protected and contains unique features to improve filtration performance

Remote monitoring

IOW Group bypass centrifuge filters have dirt/sludge monitoring technology, which informs the operator when the separator needs servicing, saving valuable personnel time on, otherwise unnecessary, cleaning. The CentriClean remote monitor is Modbus or Bluetooth compatible and can be easily connected to your existing alarm systems. With the use of remote monitoring units, the user has the benefit of always being able to measure the centrifuges' performance and accordingly schedule services. This feature is not available with any other centrifuge filter and brings centrifugal technology to the 21 ^st century!

Market-leading performance

IOW centrifuge filters allow you to maximize performance, extend maintenance intervals, and reduce the total cost of ownership (TCO) for engine systems and auxiliaries. IOW centrifuge filter comes standard with bowl disc technology and external monitoring for greater efficiency. Our centrifuge filters have also been designed to retrofit to existing pipework, so upgrading to this superior technology couldn’t be easier.

Our centrifugal technology is 150% more efficient than any competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Stand 422 to find out more and discuss your requirements.

An IOW centrifuge filter removes the maximum amount of harmful contaminants from lube oil to protect engines from excessive wear

Hyundai 9H21/32 Installation

A customer wanted to improve operational performance at a Power Plant in South America and had some great cost savings as a result.

An IOW MP600 oil cleaning centrifuge was retrofitted to replace old FM600 filtration technology. Due to the identical interfaces changing the filters over was quick and easy. After just 200 hours in operation, the IOW centrifuge filter had drawn out 1,730 grams of contaminants from the lube oil, working out at a dirt removal rate of 8.7g per hour.

As a result of the massive reduction in harmful particulate, the TBN (The Base Number) remained below the 1% limit for a much longer duration. This customer was able to safely double the oil change intervals on the Hyundai 9H21/32 engine from 700 hours now up to 1500 run hours!

Increasing the oil change intervals meant this customer made substantial savings on both purchasing oil and the safe disposal of it. For this Hyundai 9H21/32 engine, a $17,354 USD saving was made after 7,000 run-hours.

Read the full case study here

When installed on a Hyundai 9H21/32 engine the IOW MP600 centrifuge created a saving of over $17,000 USD

Alco 18-251 Installation

An oil and gas pumping station had thirty-five (35) ALCO engines running 24 hours a day that need large amounts of clean lubrication oil. Due to the age of the ALCO engines, spare parts are not so readily available. They can be very costly to replace, so improving the reliability and efficiency of these engines would also benefit their maintenance budget.

Two (2) IOW MP600 oil cleaning centrifuges and CentriClean SCU0002 remote monitoring units were fitted, and the results were fantastic:

Oil change intervals were doubled
65% more sludge was removed from the lube oil than previous filtration technology
Maintenance intervals were extended by 30%
Primary filter lifespan increased by 300%

The customer was extremely happy with the results describing the IOW centrifuge performance as 'excellent'. Thanks to the superior performance of the IOW oil centrifuge extending the lifespan of the lube oil, it was calculated the IOW centrifuge filter would be paid back within a year due to the savings created.

Read the full story here .

An oil and gas pumping station had some fantastic results when they installed 2 x IOW MP600 oil cleaning centrifuges

If you are attending Lubricant Expo North America and would like to discuss our filtration solutions,

then please visit our team at Stand 422.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

PowerGen International Show

Fri, 03 Jan 2025 11:02:36 GMT

IOW Group is exhibiting at the PowerGen International Show!

Set to take place in Dallas, Texas, February 11-13 2025, PowerGen is the largest network and business hub for electricity generators and solution providers engaged in power generation. IOW Group is located Exhibit Halls B-E Booth #2336 , showcasing our innovative filtration technology range.

IOW bypass centrifuge filters contain unique features making it 150% more efficient than competitors

What is Powergen?

Power producers, utilities, EPCs, consultants, OEMs, and large-scale energy users gather at PowerGen International to discover new solutions as large, centralized power generation business models evolve into cleaner and more sustainable energy sources. PowerGen is the industry standard and resource for electricity professionals to collaborate, connect, and meet with solution providers supporting the clean energy transition through digitalization, decarbonization, and efficiency while continuing to feature unparalleled opportunities in equipment and manufacturing. PowerGen creates a progressive environment for industry experts looking to evolve.

The IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges improve the quality of lubrication oil by removing the maximum amount of contaminants. By utilizing unique patent-protected technology, the IOW centrifuge filters are 150% more efficient than any other product currently available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

IOW Group centrifugal filters are designed for forward-thinking organizations who are searching for cleaner and more sustainable options to improve efficiency. If this sounds like you, then make sure to come and discuss how we can help you at Booth #2336 . We’ve seen great results from our installations, including massive savings within the power generation industry.

IOW MP200 Centrifuge Filter installed on GE Waukesha 7042GSI Engine

Find out more about our product range below:

Bypass Centrifuge Filters:

The IOW centrifuge is a centrifugal filter like no other, redesigning a product previously not updated since the 1950s our skilled team of engineers made the IOW centrifuge filter with a variety of features to improve performance, reliability, and efficiency!

The IOW centrifuge filter has been designed to stop any mixing of clean and dirty oil, with contaminated oil entering at the base and clean oil exiting through the top of the unit. This helps to avoid cross-contamination and means harmful particles do not enter back into circulation of the engine.

IOW Centrifuge filters are patent protected containing unique filtration features

The bowl discs provide more separation surface area meaning finer separation and filtration can occur. Bowl disc dramatically speeds up the precipitation of the solids from the liquid.

IOW Group bypass centrifuge filters have dirt/sludge monitoring technology, which informs the operator when the separator needs servicing, saving valuable personnel time on, otherwise unnecessary, cleaning. The CentriClean remote monitor is Modbus or Bluetooth compatible and can be easily connected to your existing alarm systems.  With the use of remote monitoring units, the user has the benefit of always being able to measure the centrifuges performance and accordingly schedule services. This feature is not available with any other centrifuge filter and brings centrifugal technology to the 21 ^st century!

IOW bypass centrifuge filters allow you to maximize performance, extend maintenance intervals, and reduce the total cost of ownership (TCO) for engine systems and auxiliaries. IOW centrifuge filter comes standard with bowl disc technology and external monitoring for greater efficiency. Our centrifuge filters have also been designed to retrofit to existing pipework, so upgrading to this superior technology couldn’t be easier.

Our centrifugal technology is 150% more efficient than any of our competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Booth #2336 to find out more and discuss your requirements.

Triple Screw Pumps:

IOW Group manufacture a wide range of triple screw pumps with both magnetic and mechanical seals available

IOW Group manufactures a full range of positive displacement triple screw pumps to a higher standard than market-leading products to ensure durability. All IOW pumps fit within the industry-standard footprint for easy installation. There is a choice of standard mechanically sealed pumps, or for a superior seal, IOW Group has a full range of magnetically sealed pumps suitable for both high and low temperatures.

The Magnaline pumps are magnetically sealed and completely leak-free, requiring very low maintenance keeping costs to a minimum. The pump installation is also very easy as there is no need for alignment of the motor/pump.

Due to shaft seal design, mechanical pumps are financially more economical. The pumps are designed to be coupled directly to the electric motor, with pressure relief valve options.

As well as complete pumps, we can also offer pump spares, a range of electric motors, and service kits for a wide variety of triple screw pumps.

If you are attending PowerGen 2025 and would like to discuss improving your pumping and filtration setup, then please visit our team at Booth #2336.

Alternatively, fill in the contact form at the bottom of the page, and we will  be in touch.

To learn more about Power-Gen International, visit PowerGen.com

Understanding Caterpillar Engine Oil Filtration: How it keeps your equipment running smoothly

Fri, 22 Nov 2024 09:54:10 GMT

Caterpillar (CAT) engines are known for their power, durability, and reliability. They are essential for heavy-duty equipment in multiple industries, such as maritime, construction, mining, trucking, and agriculture. For optimal engine performance, sufficient oil filtration is essential. The most efficient oil filtration for CAT engines is centrifugal oil filters. In this blog, we will delve into the crucial importance of these filters in maintaining the smooth operation of Caterpillar equipment.

Why Centrifugal Oil Filters are Crucial for CAT Engines

1. Greater Filtration Capabilities

Centrifugal filters use centrifugal force to capture microscopic particles that can easily pass through standard full-flow filters. These tiny contaminants accumulate over time and cause significant wear on critical components. By removing these particles, centrifugal filters reduce degradation and extend overall engine life.

2. Extend Oil Change Intervals

Centrifugal filters are very effective at removing contaminants, which helps keep the engine cleaner for a longer period. By increasing the intervals between oil changes, you can significantly reduce equipment downtime and lower the costs associated with frequent oil changes. This strategic approach not only saves time but also improves overall operational efficiency.

3. Reduce Engine Wear

The accumulation of contaminants in engine oil increases friction between moving parts, resulting in excessive wear and tear. Centrifugal filters help minimize the presence of harmful particles, allowing your engine to run smoothly. This not only reduces wear but also helps maintain optimal performance over time, which lowers the risk of costly repairs or breakdowns.

4. Lower Maintenance Costs

Proper oil filtration is essential for preventing engine damage and is often more cost-effective than repairing worn components. Centrifugal oil filters effectively reduce contaminants in the oil system, protecting critical engine parts. This leads to less frequent maintenance, a lower risk of catastrophic failures, and ultimately reduced maintenance costs.

5. Environmental Benefits

One of the most significant yet often overlooked benefits of centrifugal oil filtration is its positive impact on the environment. This technology extends the lifespan of oil and significantly reduces the frequency of oil changes, which in turn minimizes the generation of waste oil. As environmental regulations become more stringent, companies have a valuable opportunity to improve their environmental footprint by installing a centrifugal filter.

The IOW Group Difference

Installing a standard centrifugal filter on your machinery is not sufficient. Standard technology has remained largely unchanged for over 50 years, making it less effective. In contrast, IOW Group's latest technology enhances separation capabilities by 150%, maximizing its benefits. On average, IOW Group removes twice as much as standard centrifugal filters, which extends oil change intervals, prolongs oil life and increases overall engine life - often by up to three times.

IOW Group Installations on CAT Engines

Case Study: MAN B&W 6L28/32HP

Fri, 11 Oct 2024 12:19:03 GMT

Overview: MAN B&W 6L28/32HP on a RORO Vehicle Carrier

A client undertook a trial period with our IOW MP400 Centrifuge , which was installed as a retrofit on a MAN B&W 6L28/32HP engine. The objective was to assess the performance differences and determine whether IOW Group's separation capabilities could enhance engine reliability and performance. Prior to the installation of IOW Group's MP400 , the engine had been in operation for over 67,000 hours, rendering it highly susceptible to wear and degradation. Consequently, it becomes imperative to remove as much harmful particulates as possible to prolong engine life, as well as extend primary filter life to minimize maintenance requirements.

Installation on a MAN B&W 6L28/32HP Engine

Upgrading the oil filtration system with an IOW MP400 centrifuge is easy and straightforward. They have a bolt-on, bolt-off design to make transitioning to an efficient centrifuge a smooth process. With our CentriClean SCU0002 , the client is able to monitor the performance of their MP400 remotely, which other manufacturers are unable to offer. This also provides the scope for engineers to ensure the centrifuge is running as expected and are notified when a service is required to keep operations running smoothly.

Results

After an initial runtime of 111 hours, the IOW Centrifuge removed a staggering 5,000g of sludge from the engine's lubrication oil, 26mm thick. This is a sludge removal rate of 45g per hour, significantly more than standalone filters.

The centrifuge was then serviced again at 172 hours. this time removing an impressive 4,500g of soot from the oil. With remoting monitoring, engineers were able to record a RPM 3,816 confirming the centrifuge is running as intended and at optimal efficiency.

Conclusion

In conclusion, the IOW Group Centrifugal Filters provide superior performance, with the MP400 effectively removing 5,000g of sludge from lubrication oil within 111 hours. This results in a cleaner engine, dramatically enhancing operation and efficiency whilst reducing fuel consumption and lowering maintenance costs. Additionally, the reduced sludge accumulation positively impacts the lifespan of the engine and primary filters, further contributing to a substantial return on investment (ROI) for the customer in the long run.

Impressed with these results, the customer has decided to roll out our technology across more vessels within their fleet.

IOW Group Revolutionizes Engine Maintenance with the Launch of Mobi

Tue, 03 Sep 2024 09:28:31 GMT

IOW Group, a leading company for advanced filtration solutions across multiple industries proudly announces the launch of their new product, Mobi – a mobile rig equipped with their award-winning centrifugal oil filter and pump , designed to transform the way engine and oil maintenance is performed.

Traditionally, centrifugal filters (vital for removing harmful contaminants from lubrication oil) are permanently mounted onto engines, limiting their use to a single piece of machinery. Mobi offers a mobile alternative, that can be easily connected to the engine’s lube oil line, delivering the same high-quality cleaning as a fixed centrifuge.

This revolutionary solution allows engineers to clean the lubrication oil of multiple engines, storage tanks, and machinery with just one unit, making it an idyllic choice for companies looking to enhance their operational efficiency while benefiting from reduced maintenance costs. Once the oil is thoroughly cleaned, Mobi can be disconnected and moved to another location, providing unparalleled flexibility and convenience.

“Our goal with Mobi was to create a product that not only meets the demands of engine maintenance but also offers our clients a new level of versatility,” says Brett Nicholls, Managing Director at IOW Group. “With Mobi, organizations can now maintain their engines more efficiently, without needing to invest in multiple fixed centrifugal filters.”

Mobi can be installed with ease, minimizing downtime and ensuring that the engine runs at peak performance. The flexibility of this rig makes it an ideal solution for industries with a large fleet of engines spanning marine, power generation, and heavy equipment operations.

IOW Group has an established reputation for developing advanced, high-quality filtration solutions that significantly extends the life of engine components while reducing maintenance needs and operational costs. Mobi allows IOW Group to continue to set new standards within the industry, demonstrating their commitment to innovation, customer satisfaction, and sustainable initiatives.

Find out more about Mobi or contact us for a quote today.

What is a Bypass Oil Filter and How Does it Work?

Tue, 27 Aug 2024 11:02:29 GMT

Engines are critical to many industries as they power production and logistical processes worldwide. It is essential to maintain these engines for smooth and efficient operation. Oil filters are unsung heroes in removing contaminants such as dirt, metal particles, and carbon from engine oil, which would otherwise cause wear and reduce engine efficiency, leading to significant engine damage.

Bypass oil filters are fundamental for extending engine life and enhancing performance. Unlike standard full-flow filters, bypass oil filters capture the more abrasive, finer contaminants, including microscopic particles. By filtering out these particles, bypass filters reduce engine wear, ensure smoother operation, minimize breakdowns, and extend oil change intervals. Therefore, understanding how bypass systems work, and their benefits is essential for anyone dedicated to long-term engine health and efficiency.

What is a Bypass Oil Filter?

Bypass oil filters are supplementary filtration system used alongside primary full-flow filters in engines and machinery. While full-flow filters capture larger particles as oil circulates through the engine, they allow smaller, harmful particles to pass through. Bypass oil filters address this by filtering a small portion of the oil at a time, removing these finer contaminants. This dual filtration system significantly improves overall oil cleanliness, providing better engine protection and extending oil and engine life. A highly efficient type of bypass oil filter is the centrifugal filter . It is the most effective filtration device available, utilizing centrifugal force to separate microscopic particles from lubrication oil.

How Does a Bypass Oil Filter Work?

A bypass oil filter works by:

Oil Diversion: As the engine or machinery operates, lubrication oil circulates throughout the engine/machinery to lubricate and clean components. A portion of this oil diverts from the main flow into the bypass filtration system, where smaller, more harmful particulates are filtered. Centrifugal filters are particularly effective at capturing these fine particles.
Pressure Regulation: Typically, 10% or less of the total oil flow is directed through the bypass oil filter to prevent any significant pressure drop that could harm the engine.
Filtration: Once the dirty oil enters the bypass oil filter, particulates are filtered to improve oil cleanliness. In the case of a centrifugal filter, particulates as small as a few microns are collected and removed from the oil.
Return to Engine: After filtering, the cleaned oil is returned to the engine/machinery oil sump and recirculated through the system.
Continuous Operation: This process repeats continuously as the engine runs, gradually filtering all the lubrication oil over time.

Advantages of Bypass Oil Filtration

Enhanced Filtration: By removing finer particles from the lubrication oil, bypass filters ensure that cleaner oil circulates through the engine, reducing harmful particulate buildup and minimizing wear on critical components.
Extended Oil Life: Cleaner oil reduces the frequency of oil changes, saving time and money on maintenance. This results in longer oil change intervals and lower overall maintenance costs.
Improved Engine Protection and Reliability: By eliminating abrasive particles, bypass oil filters protect engine components, enhancing reliability and reducing likelihood of unexpected maintenance needs.
Environmental Benefits: Fewer oil changes result in less oil waste, and cleaner oil promotes smoother engine operation, which can decrease fuel consumption and emissions, benefiting the environment .
Maximized Return on Investment (ROI): Bypass oil filters reduce maintenance costs by minimizing the need for frequent oil changes and part replacements. Increased engine uptime and efficiency can enhance production, which makes bypass oil filters a wise investment.

In summary, bypass oil filtration significantly enhances oil filtration systems for engines and machinery by removing contaminants from the lubrication oil. This enhancement ensures better engine and machinery care, leading to improved efficiency while supporting sustainability initiatives. Beyond the initial investment, bypass oil filtration offers financial benefits by reducing maintenance needs and extending engine life.

IOW Group is a leader in oil filtration, offering advanced separation technology to industries worldwide. IOW Group supplies superior solutions that maximize return on investment with technology that is 150% more efficient than other bypass oil filters.

GMRC Gas Machinery Conference

Sun, 18 Aug 2024 18:54:30 GMT

The GMRC Gas Machinery Conference is being held at the International Convention Center in Kentucky, Louisville from September 9-10, 2025. Join us to learn how we can help you increase engine reliability.

IOW Group is exhibiting at the Gas Machinery Conference.

What is GMRC Gas Machinery Conference?

The Gas Machinery Research Council (GMRC) was founded in response to the rapid expansion of natural gas pipeline facilities in the United States after World War II. The rapid growth of the natural gas industry allowed natural gas to flow quickly and smoothly through the pipelines. Compiled of proactive natural gas companies and professionals, the Gas Machinery Research Council (GMRC) is dedicated to investigating technical issues and finding innovative solutions to problems within the natural gas industry. The Gas Machinery Conference is an opportunity for face-to-face meetings with industry leaders to build strong relationships and discuss the most recent technology, news, and knowledge surrounding the natural gas industry. The Gas Machinery Research Council (GMRC) continues to lead the industry in advanced research and education opportunities, as well as providing a wealth of technical knowledge, making the Gas Machinery Conference one of the industry's premier events. The conference offers the chance to attend technical training and presentations on leading industry subjects. It showcases the most up-to-date technology and products that improve the reliability, efficiency, and cost-effectiveness of processes within the natural gas industry. IOW Group will be exhibiting at the Gas Machinery Conference with Sample Brothers at booth 908.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our filtration products. We manufacture and supply our market-leading IOW MP centrifuges , triple screw pumps , and Q series backflushing filter . The IOW MP centrifugal filter and the IOW self-cleaning lube oil filter cleans oil to the highest standard currently available on the market. Combining all of IOW Group's products together into one solution creates our eQlyps complete filtration system. Within the newly-launched eQlyps complete filtration system, the IOW centrifuge enhances the quality of lubrication oil by removing contaminants down to the size of 1 micron. Utilizing unique patent-protected technology, t he IOW centrifuge is 150% more efficient than any other centrifugal oil filter available! With the support of the IOW centrifuge , backflush filter, and backflush pump , each component will last longer and filter more effectively. T he eQlyps filtration system is the most extensive oil cleaning solution currently available.

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

IOW Group products are the next generation in oil filtration and are designed for forward-thinking organizations who are searching for cleaner and more sustainable options to improve efficiency. If this sounds like you, then make sure to come and discuss how we can help you at Stand 908 .

Would you like to learn more about how our products can help? Visit our installation webpage , where there are many case studies and installation bulletins available.

Cooper-Bessemer LS8G Engine:

A Natural Gas Compression Plant wanted to improve the reliability and productivity of their Cooper-Bessemer LS8G engines. Due to the engine lube oil pressure on these engines, the customer installed two (2) IOW MP200 centrifuge filters .

After 557 run hours, the maintenance crew serviced the IOW MP200 centrifuge filters. The sludge cake collected was removed and weighed 819 grams (1.8 lbs.), which is an excellent result for this short running time. The customer was extremely happy with the performance of the IOW MP200 centrifuge filters and will soon see the long-term rewards of upgrading the filtration system.

Read the full installation bulletin here .

IOW MP200 Centrifuge Oil Filters removed 819g of contaminants in just 557 run-hours

By improving the cleanliness of the lubrication oil this CAT G3608 lifespan was tripled.

CAT G3608 Engine :

Engine lifespan was tripled when two (2) IOW MP200 centrifuge filters were installed at a Natural Gas compression Plant. The two centrifuge filters and CentriClean SCU0002 remote monitors were installed on a double mounting bracket on the inspection platform. The monitors display the current RPMs of the centrifuge filters and have the ability to set performance based alarms.

Oil analysis was conducted prior to the centrifuge installation, and the ISO oil cleanliness code was 22/19/11. After installing the IOW MP200 centrifuges , the ISO codes massively improved to 18/16/12!

When inputted into the Noria's life extensions table, the Caterpillar G3608 engine lifespan had tripled! Creating significant savings and increased reliability for this Natural Gas Compression Plant.

Read the full case study here .

eQlyps complete filtration solution

Combining our new Q series backflushing filter , backflush pump , and market-leading MP centrifuge with remote monitoring technology means our customers receive the highest level of filtration performance currently available with the IOW Group eQlyps complete filtration solution .

Our new Q series backflushing filter is the next generation of backflushing filtration. It has been manufactured from much stronger and more durable components to enhance its filtration capabilities. The eQlyps comes fitted with a backflush pump which increases the flow and pressure to support the filtration process.

More slimline and compact than other options, the eQlyps system is perfect for small spaces or cramped environments due to its small footprint.

Combining backflushing filtration and centrifugal filters allows our customer to filter their oil down to 1 micron using the eQlyps complete filtration system. With the support of the centrifuge, backflush filter, and backflush pump , each component will last longer and filter more effectively. This results in extended engine lifespan, longer oil change intervals, and reduced maintenance required.

eQlyps self-cleaning lube oil filter launched in September 2022, and IOW Group is the only manufacturer worldwide to offer this complete system.

The IOW eQlyps complete filtration system combines backflushing and centrifugal filtration technology to remove particles down to 1 micron.

Centrifugal Oil Filters:

The IOW centrifuge filter has been designed to stop mixing clean and dirty oil, with contaminated oil entering the base and clean oil exiting through the top of the unit. This helps to avoid cross-contamination and means harmful particles do not enter back into the circulation of the engine.

IOW Group's bypass centrifuge filters utilize unique bowl disc technology. Unlike conventional centrifugal spinners, IOW Group centrifuge filters have a central bowl disc stack that increases the separation efficiency, dramatically reducing the time contaminants stay in the oil.

The IOW centrifuge filters are patent protected and contains unique features to improve filtration performance.

The bowl discs provide more surface area meaning finer separation and filtration can occur. Bowl disc dramatically speeds up the precipitation of the solids from the liquid.

IOW Group bypass centrifuge filters have dirt/sludge monitoring technology, which informs the operator when the separator needs servicing, saving valuable personnel time on, otherwise unnecessary, cleaning. The CentriClean remote monitor is Modbus or Bluetooth compatible and can easily connect to your existing alarm systems. With the use of remote monitoring units, the user has the benefit of always being able to measure the centrifuges' performance and accordingly schedule services. This feature is not available with any other centrifuge filter and brings centrifugal technology to the 21st century!

Our centrifugal technology is 150% more efficient than any competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Stand 908 to find out more and discuss your requirements.

An IOW centrifuge filter removes the maximum amount of harmful contaminants from lube oil to protect engines from excessive wear.

Triple Screw Pumps:

IOW Group manufactures a full range of positive displacement triple screw pumps to a higher standard than market-leading products to ensure durability. All IOW pumps fit within the industry-standard footprint for easy installation. There is a choice of standard mechanically sealed pumps. For a superior seal, IOW Group has a full range of magnetically sealed pumps suitable for high and low temperatures.

The Magnaline pumps are magnetically sealed and completely leak-free, requiring very low maintenance and keeping costs to a minimum. The pump installation is also straightforward as there is no need to align the motor/pump.

Due to shaft seal design, mechanical pumps are financially more economical. The pumps are designed to be coupled directly to the electric motor, with pressure relief valve options. As well as complete pumps, we can also offer pump spares, a range of electric motors, and service kits for a wide variety of triple screw pumps.

IOW Group manufacture a full range of triple screw pumps with a choice of mechanical or magnetic seal.

If you are attending GMRC Gas Machinery Conference and would like to discuss improving your pumping and filtration setup, then please visit our team at Stand 908.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

How Advanced Oil Filtration Can Help the Marine Industry Adapt to Longer Shipping Routes

Thu, 15 Aug 2024 14:25:00 GMT

The maritime industry faces logistical challenges as global shipping routes become increasingly complex and extended. Geopolitical tensions and security concerns have forced many vessels and shipping companies to divert around the Red Sea, leading to significantly longer voyages. To stay on schedule and make up for delays, ships increase their speeds which results in increased fuel consumption, engine stress, and crucially, emissions.

As shipping distances grow, so do the operational demands on marine engines. In this evolving landscape, it’s more important than ever for shipping companies to adopt strategies that maintain efficiency, reliability, and sustainability. One essential but often overlooked aspect of this strategy is advanced oil filtration.

The Impact of Longer Routes and Higher Speeds

Longer shipping routes at increased speeds add additional strain on marine engines. The more an engine works, the greater the need for lubrication oil to reduce friction and wear. However, as oil circulates through the engine, it inevitably collects contaminants such as metal particles, carbon, and soot. Without effective oil filtration, these impurities can lead to increased engine wear, unplanned maintenance, and even catastrophic failures.

In addition, the environmental impact of these changes increases significantly. As mentioned, higher speeds mean higher fuel consumption, directly correlating with higher emissions and other pollutants. As the industry faces stricter sustainability regulations, the need for solutions that reduce emissions while maintaining engine performance grows.

How IOW Group’s Advanced Oil Filtration Systems Make a Difference

IOW Group understands the unique challenges facing the marine industry today. Our advanced oil filtration solutions are designed to keep engines running smoothly, even under the increased demands of longer, faster journeys. Here’s how our solutions can make a vital difference:

1. Cleaner Lubrication Oil

Our oil filtration systems are designed to remove even the smallest contaminants from lubrication oil. By keeping the oil clean as it circulates the engine, we significantly reduce the risk of wear, ensuring engines remain reliable and efficient over extended periods.

2. Extend Oil Change Intervals

Frequent oil changes are not only costly but also time-consuming, leading to operational downtime. With IOW Group’s oil filtration technology, the oil in your engines remains cleaner for longer, allowing you to extend oil change intervals without compromising performance. This results in reduced maintenance needs and lower operational costs.

3. Reduced Maintenance Needs

By minimizing contaminants in your engine’s lubrication system, our centrifugal filters help reduce the frequency and severity of maintenance issues. This not only keeps your vessels on schedule but also extends the lifespan of your engines, providing long-term savings and enhanced reliability.

4. Cutting Emissions and Meeting Sustainability Compliance

One of the most significant benefits of our advanced oil filtration solutions is the ability to contribute to lower emissions. Maintaining optimal engine performance and reducing the need for frequent oil changes, we help fleets operate more effectively, burning less fuel and emitting fewer greenhouse gases. This is essential for meeting growing external pressures to comply with environmental regulations that govern the marine industry.

Navigate the Future with Confidence

As the maritime industry continues to evolve and adapt to global challenges, staying ahead of the curve is essential. IOW Group’s advanced oil filtration solutions are revolutionary for shipping companies looking to maintain a competitive edge and meet sustainability goals.

By investing in high-quality oil filtration, you’re not only protecting your engines, but you’re also protecting your business operations, bottom line, and the environment. As shipping routes lengthen and emission targets become more ambitious, our solutions provide the reliability and efficiency you need to navigate these challenges with confidence.

Want to Learn More?

Explore how IOW Group’s advanced filtration solutions can transform your marine operations. Contact us to discuss how we can help you optimize your fleet for the future.

Maximize Marine Operations: Top 5 Benefits of Efficient Oil Filtration

Thu, 01 Aug 2024 08:50:06 GMT

Marine engines are the heart of any ship, driving the primary propulsion system that is essential for operations. For marine engineers, unplanned maintenance and breakdowns cause significant issues, often halting the vessel and disrupting service. One key factor that ensures engines run smoothly is maintaining clean lubrication oil. Clean lubrication oil is vital for reducing friction, preventing wear, and cooling engine components, all of which contribute to optimal performance and longevity. In this blog, we will explore the benefits of maintaining clean lubrication oil with centrifugal filters and how they achieve optimal oil filtration.

Centrifugal filters, also known as centrifugal separators or centrifuges, play an essential role in oil quality in marine engines. This type of filtration is better than standard filters, such as paper filters, cartridge filters etc. Centrifugal filtration in comparison significantly enhances operational efficiency by using centrifugal force to separate contaminants from lubrication oil. This leads to several benefits:

1. Efficient Removal of Contaminants

Centrifugal filters are efficient at separation due to their ability to achieve high rotational speeds, measured in Rotations Per Minute (RPM). This creates strong centrifugal force and separation capabilities. Contaminants are forced outward to build up within the centrifugal bowl where it is collected and simply removed during servicing.

The physics of centrifugal oil separation, explained.

2. Improved Engine Performance

Purified lubrication oil is vital in reducing the risk of build-up, wear and corrosion within engine components. Clean oil ensures smoother and more reliable engine operation that results in enhanced combustion efficiency, reducing emissions and improving fuel economy.

How centrifugal oil separators enhance engine performance.

3. Extended Maintenance Intervals

By removing abrasive particles from lubrication oil, centrifugal filters reduce wear on engine parts, which prolongs the life of the engine itself and its components, including standard filters. This also has a direct effect on maintenance costs, saving the need for frequent oil changes and part replacements, reducing expenditure.

4. Increased Operational Reliability

Clean lubrication oil allows for consistent engine performance, minimizing the risk of breakdowns and downtime. Increased uptime means organizations can achieve higher productivity, ultimately improving business performance. Centrifugal filters also contribute to the overall safety of marine operations, ensuring the engine runs smoothly and as intended.

5. Environmental Benefits

An efficient oil filtration system reduces the volume of waste oil and contaminated fuel that needs to be disposed of, supporting more environmentally friendly practices. As mentioned previously, improved combustion efficiency reduces the amount of harmful emissions, helping to meet environmental regulations and standards.

Environmental benefits of centrifugal filters.

IOW Group's Superior Oil Filtration Range

Centrifugal Oil Filters

IOW Group's range of Centrifugal Filters are 150% more efficient than old centrifugal technology, proven to be 3x more effective. This superior performance is achieved by operating at a higher RPM than other brands, utilizing bowl technology, and eliminating backpressure to ensure clean and contaminated oil does not mix.

Customers who upgrade their filtration systems with IOW Group Centrifugal Filters experience outstanding results, including significant savings on maintenance and extended oil change intervals - up to twice as long than old technology. IOW Group's Centrifugal Filters outperform any other centrifuge of its size and offers rapid return on investment (ROI).

Customer installations and applications.

eQlyps - Total Oil Filtration

Consistent research and innovation have enabled IOW Group to create the world's first complete filtration system. IOW Group's eQlyps permanently removes particles down to 1 micron from your lubrication oil. This comprehensive oil cleaning system features the Q Series Backflushing Filter, MP Centrifuge, and a backflush pump, providing the most advanced oil purification experience available.

Find out more about the eQlyps.

Upgrade Your Filtration System with IOW Group

It's easy and straightforward upgrading to an IOW Group Centrifuge as the footprints fit that of old technology, with a simple bolt on - bolt off design.

Get in touch today.

Success for IOW Group at the Isle of Wight Chamber Business Awards 2024

Mon, 13 May 2024 15:47:02 GMT

IOW Group is thrilled to share the exciting results of an exceptional evening at the Isle of Wight Chamber Business Awards 2024. Years of hard work and dedication has led to IOW Group winning the Technology & innovation Award as well as Manufacturing & Export Business of the Year.

Being nominated for these esteemed accolades was an achievement in itself, but to win these titles was truly remarkable. Adding to the celebration, IOW Group was also announced as the Business of the Year - a huge achievement for the company and everyone involved.

Brett Nicholls, Managing Director adds, " We were very pleased to be nominated along with 400 members of the Island's business community. As the evening progressed, our nominations were announced as winners for both categories which was amazing! Having returned to our seats smiling ear to ear, the last and most prestigious award was about to be announced.

As we watched the screen, we were surprised to see our product appear with my voiceover. Initially we thought we had been nominated. Unbelievable! But no, as the video continued, IOW Group was announced as BUSINESS OF THE YEAR!

Nothing but true elation and huge pride for all the hard work the team has put in thus far. Everyone at IOW Group should be proud indeed. Well done team!"

We'd like to extend a huge congratulations to all other nominees and award winners, as well as thank you to the Isle of Wight Chamber for organizing a fantastic evening.

About IOW Group

IOW Group takes its name from our place of origin, the Isle of Wight where we continue to operate today. IOW group started trading in 2016, and since then, we've had year-on-year growth where our mission is to transform the oil filtration industry for more efficient operations, whilst having a positive impact on the environment.

Challenges in Oil Filtration

Traditionally, industrial engines rely on standard filters to clean lubrication oil. However, these filters allow smaller abrasive particles to pass through under pressure. Overtime, these particles act like liquid sandpaper, gradually eroding critical engine components, compromising performance. Despite the existence of centrifugal oil filters, the technology has remained largely unchanged for decades, failing to keep up with modern demands.

Our Technology

At IOW Group, innovation is at the core of everything we do. Our team of engineers have developed state-of-the-art Centrifugal Oil Filters that are 150% more efficient than the current market leaders. By enhancing the traditional centrifugal technology with patented advancements, we've revolutionized oil filtration, offering superior separation capabilities. Our new technology not only boosts engine performance, but also aligns with tighter emission controls, contributing to global efforts in reducing carbon emissions .

Manufacturing on Site

To ensure the highest quality standards, we manufacture and assemble our products onsite in Ryde. We’ve recently invested in cutting-edge collaborative robots (cobots) to increase our production team’s output capacity. This addition enables us to maintain continuous manufacturing operations, even outside regular business hours. Moreover, our Computer Numerical Control (CNC) machines allows us to produce components at precision level with tight tolerances to improve overall quality. This meticulous approach allows us to streamline lead times, reduce costs and minimize waste.

Global Reach

IOW Group serves clients across various industries, including marine, chemical, power, transport, mining, and oil. IOW Group plays a vital role in maintaining the efficiency and longevity of large industrial diesel engines crucial within production processes. Moreover, our network of partners spans Europe, North America, South America, the Middle East, Asia, and Australia, enabling us to expand our global reach and deliver cutting-edge filtration solutions to customers worldwide.

For more information about how we transform filtration systems, visit our installation page .

*All photos courtesy of the Island Photography Company and the Isle of Wight Chamber.

Case Study: Hyundai Heavy Industries 8L28/32H

Thu, 04 Apr 2024 13:12:40 GMT

Overview

A customer based in Dubai wanted to evaluate the performance of an IOW Group Centrifuge compared to an existing, old technology FM600. Contaminants present in lubrication oil, including dirt, soot and metal particles can significantly hinder engine performance, making it susceptible to degradation and wear on crucial components. In the marine sector, continuous operation is vital, and so a vessel's engine is a valuable asset which must be maintained for optimal reliability.

Installation

The existing on-engine centrifuge was replaced with a new IOW MP600 Centrifuge on Auxiliary Engine No.1, at the same time keeping the existing old technology centrifuge on Auxiliary Engine No.4 as a comparison. At a pressure of 4.6 bar, the MP600 recorded speeds of 4062rpm on the remote monitoring device at a runtime of 200 hours. In this comparison, it's important to note that both Auxiliary Engines No.1 and No.4 had identical oil conditions.

Results

For a direct and fair comparison of the old FM600 and new IOW MP600, both centrifugal filters were dismantled and inspected after a runtime of 200 hours. The results are as follows:

Conclusion

The IOW Group MP600 Centrifugal Filter has demonstrated remarkable superiority over the outdated FM600 centrifuge, delivering 4x better separation of harmful particulates within the same time frame and engine conditions. This direct comparison highlights the undeniable advantages of upgrading to new technology, ultimately enhancing both engine reliability and performance. By simply retrofitting a new IOW MP600, the customer can expect a rapid return on investment through extended lube oil changes and reduced maintenance expenses.

"No.1 Aux Engine with the new type of centrifuge has extreme performance and separation in comparison to the No.4 Aux Engine with old type centrifuge.. as the new type centrifuge has been separating 3.4g more sludge per hour."

The Power of High-Quality Triple Screw Pumps: A Game Changer in Industrial Operations

Wed, 21 Feb 2024 10:04:16 GMT

In the vast realm of industrial machinery, the heart of many operations lies within the efficiency of pumping systems. As industries evolve and demand increases, the choice of pump technology becomes a critical factor in ensuring seamless operation and optimal performance. Among these, high-quality triple screw pumps emerge as indispensable assets, offering a multitude of benefits that significantly impact the industrial landscape.

What is a Triple Screw Pump?

A triple screw pump (also known as a three-screw pump) is a type of positive displacement pump that is specifically designed for managing lubrication oil and similar non-explosive self-lubricating fluids. They are widely deployed in industrial settings across the energy, transportation, mining and marine sectors, integral to various processes. A triple screw pump comprises of a male driver (power rotor) and two female rotors (idler rotors) in constant rotation, propelled by a motor.

Triple screw pumps are known for their ability to provide smooth, pulsation-free flow, making them suitable for applications where precise fluid handling is required and are utilized for a variety of purposes, including:

Transferring fluids
Boosting pressure
Lubrication systems

How does a Triple Screw Pump work?

The operation of a triple screw pump involves rotation of the rotors (or screws) within the pump casing. As the screws rotate, they trap fluid between the screw threads and pump casing, creating a series of sealed chambers. Once the pump is primed and filled, the liquid is drawn efficiently and facilitates the pump's fluid-handling capabilities. This movement effectively displaces the fluid from the suction side to the discharge side.

Why is Precision and Reliability Important in Triple Screw Pumps?

Reliability is crucial for triple screw pumps because they are often used in critical industrial processes where any breakdown or malfunction can lead to significant downtime, loss of production, and potentially costly repairs. Reliability in triple screw pumps is particularly important for:

Continuous operation - any unexpected breakdown can disrupt entire processes, leading to production delays and financial losses; especially in applications where continuous operation is essential (such as oil refineries, chemical plants, and marine vessels).
Cost efficiency - reliable pumps require less maintenance and repair, resulting in lower operational costs over time. Unplanned downtime and frequent repairs contribute to lost productivity and labor expenses.
Handling hazardous materials - these pumps are often used to handle hazardous or sensitive fluids like lubricating oil, fuels, and chemicals. It's therefore vital that there are no leaks or spills, which can result in safety hazards, environmental damage, and regulatory violations.
Longevity - triple screw pumps are designed to withstand harsh operating conditions, so a high-quality, reliable pump will therefore last longer and provide better return on investment for the owner.

Precision Engineering Meets Innovation

Precision engineering and innovation plays a crucial role in the design and development of triple screw pumps which leads to enhanced performance, efficiency, and reliability. Precision engineering ensures tight tolerances and clearances between the rotating components of the pump, such as the rotors and pump casing. This precision machining minimizes leakage and maximizes efficiency, reducing internal recirculation losses.

It is important to select materials with superior mechanical properties and corrosion resistance to withstand demanding operating conditions when producing triple screw pumps, ensuring durability and longevity of the pump itself. Innovative sealing technology also helps to minimize fluid leakage and enhance the pumps reliability for leak-free operation and reduced maintenance.

IOW Group's Range of Triple Screw Pumps

Precision engineering is the cornerstone of production at IOW Group. It guarantees only high-quality components are used to make up our pump range, for enhanced reliability and high-performance. Advancements in our Magnaline series enables us to provide customers with superior magnetically sealed pumps, ensuring completely leak-free operation. This feature not only keeps maintenance requirements significantly low, but it also simplifies installation through the magnets ability to self-align with little guidance.

As a company committed to delivering high-quality products, we implement a rigorous testing procedure using a state-of-the-art test rig to ensure that every pump leaving our facility has undergone thorough evaluation. This meticulous process guarantees customers receive flawless pumps that are ready for immediate use, providing peace of mind and confidence in IOW Group products.

Environmental Impact and Sustainability

Efficiency in pump technology doesn't just benefit the bottom line; it also aligns with sustainability goals. High-quality triple screw pumps are highly efficient, minimizing energy consumption during operation. Their positive displacement design and precise fluid handling capabilities establishes optimal performance, reducing overall energy requirements of pumping systems. This therefore has a knock-on effect with emissions, contributing to more sustainable operations.

Moreover, innovations in sealing technology, such as magnetic seals, enable triple screw pumps to operate with little or no leakage, preventing fluid spills reducing the risk of environmental contamination, ultimately protecting ecosystems and groundwater resources. Triple screw pumps are designed and manufactured to meet stringent environmental regulations and industry standards so compliance with these regulations ensures that pumps are environmentally responsible and safe for use in diverse applications.

Conclusion

Triple screw pumps play a vital role in numerous processes across various industries. Consequently, it's crucial for organizations to prioritize investment in top-quality, high-performance pumps to support their operations effectively. The significant impact of these pumps on cost efficiency, longevity, and environmental sustainability highlights their essential role as indispensable assets.

5 Environmental Benefits of Centrifugal Oil Filters

Fri, 16 Feb 2024 10:21:29 GMT

In the search for more sustainable industrial practices, one revolutionary technology stands out - the centrifugal oil filter . Beyond its mechanical marvel, this advanced filter system isn't just about achieving operational efficiency; it's a game-changer for the environment.

Let's dive into the environmental benefits that make centrifugal oil filters a vital component in the pursuit of a greener future.

1. Reduced Environmental Footprint

Traditional oil filtration methods often generate significant waste and require frequent oil changes that contribute to environmental pollution. Centrifugal oil filters on the other hand, extend the lifespan of oil by efficiently removing contaminants. This not only reduces the frequency of oil changes, but also reduces the overall consumption of oil resources, leading to a substantial decrease in waste.

2. Energy Efficiency Amplified

By ensuring cleaner oil circulation within industrial engines, centrifugal oil filters play a pivotal role in optimizing energy efficiency. Engines operating with cleaner oil experience reduced friction and wear of key components, translating to lower energy consumption. The result? A direct reduction in greenhouse gas emissions and decarbonization.

3. Emission Reduction

One of the standout environmental benefits of centrifugal oil filters is their impact on emissions. Cleaner oil translates to fewer pollutants released into the atmosphere. As industrial engines run with enhanced efficiency, the reduction of harmful emissions becomes a compelling case for the widespread adoption of centrifugal oil filters as a key player in emission control strategies.

4. Sustainable Industrial Practices

The adoption of centrifugal oil filters aligns seamlessly with the principles of sustainable industrial practices. Their capacity to extend the life of lubrication oil coupled with reduced waste, positions them as an excellent product to incorporate into everyday operation to shift towards a greener and more responsible industrial process.

5. Resource Conservation

Centrifugal oil filters play a crucial role in conserving resources by optimizing the use of lubrication oil. With the ability to effectively remove harmful contaminants, these filters ensure the oil remains in pristine condition for longer periods of time. This not only conserves oil resources, but also contributes to a more sustainable approach in resource management within the industrial landscape.

Achieve Sustainability Excellence with IOW Group

IOW Group’s range of centrifugal oil filters outperform competitors by 150%.

But what does this mean?

Our centrifugal oil filters remove over double the amount of contaminants from lubrication oil compared to any rival of its size. It’s not just about efficiency, it’s about removing significantly more harmful contaminants than any other filter to ensure your engine runs smoother and cleaner for longer.

Why should you care?

It’s not just about filters; it’s about boosting engine performance while minimizing greenhouse gas emissions. It’s vital in future-proofing sustainability goals and with IOW Group, you’re not just buying a centrifugal oil filter, you’re investing in a cleaner, greener tomorrow.

Facing regulatory changes?

As industries around the world face mounting pressure to go green, our centrifugal oil filter is perfect for increasing engine reliability and cost savings, whilst helping you to meet those sustainability benchmarks.

Don't wait, upgrade now! Contact our team today for a greener tomorrow.

Sea Japan

Wed, 07 Feb 2024 15:28:04 GMT

Sea Japan International Maritime Exhibition and Conference is being held at Tokyo Big Sight, East Hall 1-3, from April 10 - April 12, 2024. IOW Group is exhibiting at Stand 3C-01.

IOW Group is exhibiting at Sea Japan on April 10 - April 12 2024 in Tokyo, Japan.

What is Sea Japan?

Sea Japan is held every two years where shipbuilding and shipping experts gather together to showcase the very latest marine technology, and to meet partners and suppliers from around the world. Since 1994, Sea Japan runs various themes that match the trends of the time, with this year's theme focusing on clean energy. Visit IOW Group at Stand 3C-01 to see how we could help your organization improve efficiency and reduce emissions.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges enhance the quality of lubrication oil by removing the maximum amount of contaminants. Utilizing unique patent-protected technology, t he IOW centrifuge s are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

Would you like to learn more about how our products can help? See some example case studies below or visit our installation webpag e , where many case studies and installation bulletins are available.

IOW oil cleaning centrifuges are patent-protected and out perform old centrifugal technology.

Centrifugal Oil Filters:

Bowl disc technology

The IOW range of centrifuges is patent protected and contains unique features to improve filtration performance

Remote monitoring

Market-leading performance

Our centrifugal technology is 150% more efficient than any competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Stand 154 to find out more and discuss your requirements.

An IOW centrifuge filter removes the maximum amount of harmful contaminants from lube oil to protect engines from excessive wear

If you are attending Sea Japan International Maritime Exhibition and Conference and would like to discuss our filtration solutions, then please visit our team at Stand 3C-01.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

Reliable Plant Conference & Exhibition 2025

Tue, 06 Feb 2024 14:47:14 GMT

The Reliable Plant Conference and Exhibition is being held at Renaissance Schaumburg Convention Center Hotel in Chicago, Illinois, from the June 2 - June 5, 2025. IOW Group is exhibiting at Booth #530.

IOW Group is exhibiting at Reliable Plant Conference & Exhibition on June 2 - June 5 2025 in Chicago, IL.

What is Reliable Plant Conference and Exhibition?

Reliable Plant Conference and Exhibition host professionals from across a variety of industries that rely on machinery as a part of their essential daily operations. Reliable Plant brings together the most current technology and innovative solutions used in combating the challenges of industrial lubrication, oil analysis, reliability, and maintenance strategies. The exhibition gives attendees the opportunity to network with each other, ask questions, share knowledge, and compare best practices. Due to unmatched conference content, the event traditionally draws the best and brightest of the industry. From learning sessions and case studies to the latest technologies featured in the exhibit hall, the Reliable Plant Conference covers every aspect of lubrication management and reliability in one three-day event. Visit IOW Group at Stand 530 to see how we could help your organization improve efficiency.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges enhance the quality of lubrication oil by removing the maximum amount of contaminants. Utilizing unique patent-protected technology, t he IOW centrifuge s are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

IOW oil cleaning centrifuges are patent-protected and out perform old centrifugal technology.

Centrifugal Oil Filters:

Bowl disc technology

The IOW range of centrifuges is patent protected and contains unique features to improve filtration performance

Remote monitoring

Market-leading performance

Our centrifugal technology is 150% more efficient than any competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Stand 530 to find out more and discuss your requirements.

An IOW centrifuge filter removes the maximum amount of harmful contaminants from lube oil to protect engines from excessive wear

Hyundai 9H21/32 Installation

A customer wanted to improve operational performance at a Power Plant in South America and had some great cost savings as a result.

Read the full case study here

When installed on a Hyundai 9H21/32 engine the IOW MP600 centrifuge created a saving of over $17,000 USD

Alco 18-251 Installation

Two (2) IOW MP600 oil cleaning centrifuges and CentriClean SCU0002 remote monitoring units were fitted, and the results were fantastic:

Oil change intervals were doubled
65% more sludge was removed from the lube oil than previous filtration technology
Maintenance intervals were extended by 30%
Primary filter lifespan increased by 300%

Read the full story here .

An oil and gas pumping station had some fantastic results when they installed 2 x IOW MP600 oil cleaning centrifuges

If you are attending Reliable Plant Conference & Exhibition and would like to discuss our filtration solutions,

then please visit our team at Stand 530.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

Installation Bulletin: YANMAR 6N280L-ZN

Tue, 16 Jan 2024 13:51:23 GMT

Industry: Marine

Engine: YANMAR 6N280L-ZN
Model Installed: IOW MP200 Centrifuge Filter & CentriClean SCU0002 monitoring unit

Specifications:

Vessel Type: Tanker

Fuel: MFO 500

Oil Pressure: 5.3 bar

The Installation

A customer's YANMAR 6N80L-ZN engine underwent an upgrade, installing an IOW MP200 Centrifugal Filter which replaced an outdated FM200 centrifuge previously used.

The transition to the next-generation technology is remarkably straightforward with our bolt-off, bolt-on design and coupled with our CentriClean SCU0002 remote monitor, delivers advanced efficiency in removing harmful particulates from the engine.

The Results

Following 130 hours of operation, the previous-generation FM200 centrifuge eliminated 1.3kg of sludge. In stark contrast, within an equivalent runtime, the IOW Group MP200 showcased its prowess by removing 1.6kg of sludge - a 25% increase in efficiency within the same time frame .

This means improved engine cleanliness, enhanced performance and prolonged maintenance intervals, ultimately leading to reduced downtime and lower operational costs!

To upgrade your filtration system with the latest technology, contact our team today.

MINExpo International 2024

Fri, 12 Jan 2024 15:11:40 GMT

The MINExpo International Exhibition is taking place in Las Vegas, Nevada from September 24-26, 2024. IOW Group is exhibiting at booth #13273 in the West Hall .

What is MINExpo International?

MINExpo International brings thousands of mining producers, manufacturers and suppliers together to experience first-hand innovation and collaboration. And you have the essential equipment, solutions and resources that mining professionals need.

International buyers and decision makers come together at the mining industry's largest global event. Establish partnerships that will build, run and power the modern world. Visit IOW Group at booth #13273 to see how we can help your organization improve efficiency.

IOW Group's Mission

The IOW Group is an international and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency of customer operations. IOW Group's range of centrifuges enhance the quality of lubrication oil by maximizing the removal of contaminants. The IOW Group centrifuges are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

Reduce oil consumption

Reduce machine downtime

Reduce maintenance time

Reduce man-hours

Increased productivity

IOW Group centrifugal filters are designed for forward-thinking organizations who are seeking cleaner and more sustainable operations to improve efficiency. If you're interested, make sure to come and discuss how we can help at booth #13273.

Want to learn more about how our products can help? See some examples of how existing customers have benefited from installing the latest technology here .

Centrifugal Oil Filters:

The IOW Group centrifuge is a centrifugal filter link no other. Our skilled team of engineers have re-designed a product that hasn't been updated since the 1950s, improving performance, reliability and efficiency!

The IOW Group centrifuge filter has been designed to stop cross contamination, with dirty oil entering at the base and clean oil exiting through the top of the unit. This ensures harmful particles are removed and do not enter back into circulation of the engine.

Bowl disc technology

IOW Group's bypass centrifuge filters utilize unique bowl disc technology. Unlike conventional centrifugal spinners/separators, the IOW Group filters have a central bowl disc stack that increases the separation efficiency, dramatically reducing the time that contaminants remain in the oil. The bowl discs increase surface area, meaning finer separation and filtration occurs. Bowl discs dramatically speeds up the precipitation of the solids from the liquid.

Remote Monitoring

IOW Group bypass centrifuge filters have dirt/sludge monitoring technology, which informs the operator when the separator needs servicing, saving valuable personnel time on otherwise unnecessary cleaning. The CentriClean remote monitor is Modbus or Bluetooth compatible and can be easily connected to your existing alarm systems. With the use of remote monitoring units, the user has the benefit of always being able to measure the centrifuges' performance and schedule services accordingly. This feature is not available with any other centrifuge filter, bringing centrifugal technology to the 21st century!

Market-leading Performance

IOW Group centrifuge filters maximize operational performance, extend maintenance intervals, and reduce total cost of ownership (TCO) for engine systems and auxiliaries. IOW Group centrifuge filters comes as standard with bowl disc technology and external monitoring capabilities for greater efficiency. Our centrifuge filters have also been designed to retrofit to existing pipework, so upgrading to this superior technology couldn't be easier.

Our centrifugal technology is 150% more efficient than any other supplier and provides superior protection for engines and auxiliaries from harmful contaminants.

Visit our knowledgeable team at booth #13273 to find out more and discuss your requirements.

Customer Installation - IOW MP090 installed on a CAT 390F Excavator

Check out the results of an IOW MP090 Centrifuge service which was installed onboard a CAT 390F Excavator :

With an average RPM of around 6650, 475g of contaminants were collected and removed from the customer's lube oil in 700 hours.

A SCU0003 Bluetooth control panel was also mounted inside the cabin, proving valuable insights into how the centrifuge performance and when a service is required - no other manufacturer provides remote monitoring as standard.

By simply installing an IOW MP090 Centrifuge, the customer benefits from:

Cleaner lube oil
Enhanced engine performance
Extended oil filter life
Extended life of the engine
Savings in maintenance

If you are attending MINExpo International and would like to discuss installing a Centrifugal Oil Filter to enhance engine performance, then please visit our team of experts at booth #13273.

Alternatively, fill in the contact form at the bottom of the page and we'll be in touch.

IOW Group Embraces Cutting Edge Robotics to Meet Global Demand

Mon, 27 Nov 2023 11:03:26 GMT

IOW Group - headquartered in Ryde - has increased their production capacity to meet rising international demand.

Embracing cutting-edge technology, the company has acquired a state-of-the-art Collaborative Robot, making a significant leap in their manufacturing capabilities.

The latest addition to the team is a medium-sized and adaptable UR10e Collaborative Robot (Cobot), seamlessly integrated into their production line. Its primary role revolves around optimized machine tending, encompassing automated tasks such as precise part loading, and unloading of crucial components for their acclaimed oil filtration products.

The innovative Cobot has empowered IOW Group to elevate operational efficiency while upholding unwavering standards of quality across their output.

Production Manager, Owen Giles, says:

"The new installation of the Cobot helps us to increase our machine utilization and production uptime. We're able to continuously manufacture high-quality precision parts that make up our market-leading products, ensuring customers receive high-performing products."

Brett Nicholls, Managing Director, adds:

"It's great as an Island business we're at the forefront of innovation, adopting the latest technologies to help us with our continues growth as a business. Adding collaborative robots into our process not only aids business operations, but it gives our apprentices - the next generation of engineers - great experience working with and programming advanced technology."

For more information about the high-quality products IOW Group manufactures and supplies. visit our products page .

How Centrifugal Oil Separators Enhance Engine Performance

Thu, 23 Nov 2023 14:02:50 GMT

Lubrication oil is the lifeblood of any engine – without it, the engine simply wouldn't work. It lubricates the components while keeping the engine cool, resulting in smooth operation and a reduced risk of breakdowns.

But lubrication oil can also turn out to be a double-edged sword. Dirty oil can wreak havoc on the engine's inner workings, causing blockages, wear, and even total breakdowns. Luckily, there's a way to prevent this: centrifugal oil separators .

The IOW Group is at the forefront of centrifugal filtration technology. In the guide below, we'll discuss how dirty lubrication oil can harm an engine, how centrifugal oil separators can help, and which separator stands out as the top choice.

How can dirty lubrication oil damage an engine?

Over time, engines start to degrade as friction causes microscopic particles from the engine’s surface to chip off, and the combustion of fuel produces soot. When lube oil passes through, it picks up and moves these harmful contaminants throughout the engine before depositing into a sump. Standard oil filters installed will catch most of the larger particles, but smaller, more abrasive particles will still pass through under pressure and into the engine.

This can be detrimental to the overall health of the engine, as abrasive materials wear down key components much faster and can contribute to engine failure. The addition of heating and cooling engine oil also has its issues – it physically changes the molecular structure over time, causing them to fuse and build up into harmful particles.

So, how does this affect engine performance?

In simple terms, dirty, sludgy oil makes for a less efficient engine. When an engine is not operating efficiently, the performance of the engine reduces, increasing fuel consumption and emissions.

Contaminated oil is thicker, making it less effective at cooling your engine and putting extra strain on its many parts, which can make your engine run less smoothly. This also leads to blockages that stop your engine from running optimally. To mitigate this, regular oil and filter changes are recommended - putting this off can lead to big (and expensive) issues!

Why do engines need centrifugal oil separators?

Centrifugal oil separators are by far the most effective tool in filtering engine oil. By using centrifugal force, centrifuges separate microscopic particulates from the oil, keeping it clean and free-flowing. The cleaned oil can continue to do its job efficiently, keeping the engine cool and removing contaminants. This is a much better and more cost-effective cycle, as key components and standard filters last longer, reducing the need for regular changes. With the smooth running of engines, less friction is observed and so fuel consumption is kept to a minimum, limiting overall emissions.

IOW Group MP Centrifuges are the superior choice for achieving a high-performing engine

The unique features developed by engineers at IOW Group guarantee more particulates are removed from lubrication oil, extending oil change intervals as well as the lifespan of standard full-flow filters. IOW Group provides the perfect filtration solution to ensure day-to-day operation is as smooth as possible.

IOW Group achieve this through:

Higher revolutions per minute (RPM) - the higher the RPM, the greater the centrifugal force and therefore separation capabilities.

Disc stack technology - greater surface area within the separation chamber removes even more particulates.

Fully sealed - both the top and bottom of centrifuges are sealed with O-rings, preventing cross-contamination of clean and dirty oil.

Distributor impeller - reduces the risk of backpressure, cross contamination and increases centrifugal force and separation.

Remote monitoring as standard - monitor the performance from your mobile device. Check on how fast the centrifuge is spinning or when it needs a service.

IOW Group customers enjoy benefits far greater than our competitors:

Increased oil change intervals up to two times.

Increased engine lifespan of up to three times.

Increased annual savings on maintenance.

Lower total cost of ownership.

Check out our customer installations to see how they’ve benefited from upgrading to an MP Centrifuge.

Upgrade your engine with IOW Group’s market-leading centrifugal oil separators

Centrifugal oil separators improve engine performance by simply removing harmful contaminants which will cause engine damage. However, if you’re looking to maximize your savings, extend your engine life by up to three times, and invest in overall engine health, the IOW MP Centrifuge range is the best product on the market. Installing the latest technology and bringing the next generation of filtration into your system will provide a great cost to performance ratio, significant savings on maintenance, and the convenience of remote monitoring.

If you’re looking to maximize your engine performance, upgrade to an IOW centrifuge today. Reach out to our team to get started!

The physics of centrifugal oil separation, explained

Mon, 13 Nov 2023 13:22:53 GMT

Centrifugal oil separation is a process used to separate solids from a liquid, typically in applications like oil refining and wastewater treatment. It relies on the principles of centrifugal force, density differences, and the behavior of particles in a rotating system.

If you've just invested in a centrifugal oil separator or are thinking about boosting your engine’s performance with one, you might be wondering how it all works. That’s what we’re here to explain today!

IOW Group are global leaders in centrifugal oil filtration and separation technology, featuring the eQlyps , our all-in-one filtration system. Combining a Q series backflushing filter , backflush pump, MP centrifuge, and state-of-the-art remote monitoring technology, it’s the ultimate oil cleaning solution for engines of all kinds.

In the guide below, we'll explore what centrifugal force is, how centrifugal oil separators make use of it, and what factors play a role in making these systems perform their best.

What is centrifugal force?

To understand how centrifugal oil separators work, you first need to understand how centrifugal force works.

Centrifugal force is a pseudo-force that appears to push objects away from the center of rotation. It’s called a “pseudo-force” because it's not a real force in the fundamental sense, like gravity or electromagnetic forces. Instead, it's a perceived force that appears to act on an object moving in a circular path. It arises due to inertia, causing objects to move in a curved path when they are subjected to circular motion. There’s no actual force pushing outward; it's the object's own inertia that makes it want to continue moving in a straight line, which gives the impression of an outward force.

Take this example: a car going around a curve. As the car turns, you might feel pushed outward against the car door. This sensation is due to the car's inertia trying to keep it moving in a straight line, while the car itself is curving.

How do centrifugal oil separators use centrifugal force?

Centrifugal oil separators are named as such because they depend on centrifugal force to work. Here’s a brief overview of the process:

Contaminated fluid (often a mixture of oil and other particles or impurities) is introduced into a spinning centrifuge bowl through an inlet pipe or port.
As the mixture rotates at high speeds, the centrifugal force causes the heavier components (water and solids) to be pushed outward, forming a dense layer along the vessel's walls. This is known as the "sediment" or "cake."
At the same time, the lighter oil is forced towards the center of rotation, forming a separate layer known as the "overflow" or "effluent."
The clean oil, which is now largely free of contaminants, is expelled from the bowl to be reused. All the contaminants and impurities are collected within the outer edge of the bowl and are removed during a service.

The effectiveness of centrifugal oil separation is dependent on rotation speed and other operational parameters. Higher speeds generally result in better separation.

How does the design of a centrifugal oil separator affect its efficiency?

The design of a centrifugal oil separator is crucial in determining its separation efficiency. A well-designed separator can effectively remove all impurities from a liquid, while a poorly designed one may not perform as efficiently. Here are some key design factors that affect separation efficiency:

Centrifuge size and speed: The size and rotational speed of the centrifuge are critical factors. A larger centrifuge with a higher rotational speed can generate greater centrifugal forces, which enhances separation efficiency. However, there's a trade-off because larger centrifuges are more expensive and consume more energy.
Inlet and outlet design: Proper inlet design allows for uniform distribution of the mixture, preventing the formation of eddies or uneven flow that can reduce separation efficiency. Poorly designed discharge mechanisms, meanwhile, can lead to re-entrainment of oil in the separated mixture, reducing overall efficiency.
Bowl design: The design of the centrifuge bowl determines the path that the mixture takes as it is subjected to centrifugal forces. A well-designed bowl should encourage the separation of oil and other components effectively.
Residence time: The time that the mixture spends inside the centrifuge, also known as residence time, can impact separation efficiency. Longer residence times allow for more complete separation, but excessively long times may not be practical.

Next-level centrifugal oil separators from IOW Group

Centrifugal oil separators were first invented decades ago, and their design had remained largely unchanged since their introduction. When the engineers at IOW Group realized just how outdated they were, we set out on a five-year journey to completely revamp the traditional centrifuge design. We ended up creating a brand-new range of four centrifugal oil separators , all of which performed at a level unmatched by any other - and one that’s still unmatched to this day.

Available in four different sizes, our separators use centrifugal force 2,000 times stronger than gravity to effectively remove contaminants that can harm engines. They massively extend the lifespan of lubricating oil in both engines and gearboxes, saving you time and money on maintenance and reducing their environmental impact . Here’s what makes them stand head and shoulders above the rest:

Our centrifuges are the only ones in their size category that utilize bowl discs, a feature usually reserved for larger units. This means they can remove significantly more small particles compared to other centrifuges in their league. We've also taken steps to improve the sealing between the dirty oil inlet and the cleaned oil outlet, resulting in minimal cross-contamination.
Unlike any other products out there, MP centrifugal oil separators come with the option of CentriClean remote monitoring via Separator Control Units (SCUs) . These can notify you or your system when it's time for servicing or cleaning, saving on valuable manpower.
We manufacture and assemble all of our centrifuges on the Isle of Wight, UK. Our state-of-the-art facility features a variety of dedicated quality control areas, where all of our products undergo thorough testing. This guarantees the highest standards of reliability and performance in every product we send out.

Whatever your industry, our oil separation technology has the potential to transform the performance of your engines, save you thousands in maintenance and operation costs, and help you play your part towards a greener future. Book a consultation online and get started today!

Case Study: CAT 390F Hydraulic Excavator

acornish@iowgroup.com — Thu, 26 Oct 2023 14:46:05 GMT

Overview

A customer who operates heavy construction equipment expressed an interest in exploring options to enhance maintenance and longevity of their CAT390F Excavator's C18 ACERT Engine. Contaminants in engine oil, such as dirt, metal particles, and other impurities, can have adverse effects on engine performance and engine lifespan. To address concerns, the customer sought to test the IOW MP090 Centrifugal Filter to mitigate these issues and monitor their lubrication oil properties.

Installation

During the preliminary site visit, a thorough assessment was conducted to ascertain the optimal position for an IOW MP090 to be installed. The goal was to ensure a seamless integration of the IOW Group Centrifugal Oil Filter onto the CAT 390F Excavator's engine with the feed circuit for the filtration system tapping into the engine's oil line. This ensures a smooth and consistent flow of oil into the centrifuge for effective filtration.

As a standard feature of IOW Group Centrifuges, our remote monitoring capability was seamlessly integrated via a Bluetooth control panel mounted within the cabin. This is so operators can easily monitor the performance of the centrifuge whilst the engine is in use, ensuring it's running optimally and to be notified when a service/clean is required.

Results

Following an initial 700-hour run time, the IOW MP090 underwent servicing, where several observations were made:

Average RPM : 5800
Sludge Cake Thickness : 11mm
Total Wight of Contaminants : 475g

This trial was conducted with newly replaced engine oil , showing how efficient the MP090 is at removing harmful particulates which would have otherwise circulated throughout the engine.

Through oil analysis, we were able to gain insight into the engine's condition. Results indicated that the crankshaft oil experienced oxidation, likely due to on-site operation and harsh environmental conditions. However, by installing an IOW Group Centrifugal Filter, the customer benefitted from:

Sustained Lubricant Properties : the centrifuge consistently maintained the oil lubricant properties, mitigating the damaging effects of oxidation and soot accumulation.
Contaminant Removal : it efficiently removed waste products formed within the engine, safeguarding the engine's overall performance and longevity.
Metal Particle Removal : the centrifuge provided effective at removing metal particles suspended within the oil, further enhancing engine protection.

Conclusions

The IOW MP090 consistently maintained the optimal properties of the engine's lubrication oil, thereby extending the operational life of the oil as well as extending the engine's lifespan.

As a result of these benefits, the customer can achieve significant cost savings:

Extended Oil Change Intervals
Reduced Maintenance Costs
Enhanced Engine Efficiency

The installation of the MP090 not only ensures financial efficiency, but also contributes to the engine's reliable and efficient operation, meeting the customer's objectives in a cost-effective and sustainable way.

Looking to upgrade your filtration system? Contact us or visit Centrifugal Oil Filter page for more information.

Optimizing Contamination and Soot Removal: IOW MP200 vs. Glacier GF200 Centrifugal Filters

Wed, 25 Oct 2023 13:03:47 GMT

A customer wanted to enhance contamination and soot removal from their Wartsila Nohab WN25 16V25 marine diesel engine where they had previously relied on two (2) Glacier GF200-12 centrifugal oil filters. To assess a more effective solution, the customer chose to replace one of the Glacier GF200 centrifugal filters with an IOW MP200 centrifuge filter.

This approach allowed for direct side-by-side comparison of the Glacier GF200 and IOW MP200 centrifuges, where both utilized the same engine oil pump, piping, and operational run time. Following a 46-hour test run, both centrifuges were taken offline, inspected and cleaned.

Comparing Performance: Glacier GF200 vs. IOW MP200

After a 46-hour run time, the results spoke volumes:

Glacier GF200 Centrifuge: The Glacier GF200 collected approximately 6mm (1/4") of sludge cake . The centrifuge lacked remote monitoring capabilities, making it impossible to report on the centrifuge's RPM during operation.
IOW MP200 Centrifuge: In contrast, the IOW MP200 centrifuge displayed remarkable performance, accumulating more than 19mm (3/4") of sludge cake . What sets the IOW Centrifuge apart is our remote monitoring as standard (provided by our CentriClean SCU0002 remote monitor), which during operation, displayed an RPM of 6,048.

IOW Group's Revolutionary Centrifugal Oil Filters

The test results clearly demonstrate the exceptional advantages of IOW Group's centrifugal oil filters. By simply replacing the Glacier GF200 centrifuge with an IOW MP200 centrifuge filter, the contaminant removal rate surged 216.6% . This significant improvement in separation efficiency is a testament to IOW Group's commitment to delivering optimal results and reducing life-cycle costs.

When it comes to centrifugal oil filters, IOW Group stands at the forefront of innovation, and the Wartsila side-by-side engine test solidifies the IOW Group MP200's superior performance over the Glacier GF200 centrifuge.

When you demand the best, choose IOW Group.

To upgrade your filtration system, contact us today. Or for more information, visit our Centrifugal Oil Filter page .

SMRP Annual Conference

Fri, 13 Oct 2023 14:56:43 GMT

IOW Group are attending the SMRP 31st Annual Conference 2023. Find us at Booth 222 .

The SMRP Annual Conference is being held at the Rosen Centre Hotel and the Orange County Convention Centre in Orlando, Florida from October 16-19, 2023. Join us at Booth 222 and learn how we can help you increase engine reliability.

What is the SMRP Annual Conference?

The SMRP Annual Conference brings together maintenance, reliability and physical asset management professionals from around the world. It features useful insights on the latest technologies, practices and techniques as well as the challenges that comes along with implementing these advances in our profession.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges enhance the quality of lubrication oil by removing the maximum amount of contaminants. Utilizing unique patent-protected technology, the IOW centrifuges are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

I IOW Group Centrifugal Filters are designed for forward-thinking organizations who are searching for cleaner and more sustainable options to improve efficiency. If this sounds like you, then make sure to come and discuss how we can help you at Booth 222 .

Would you like to learn more about how our products can transform your oil filtration system? Check out our installations page.

If you're attending the SMRP Annual Conference and would like to discuss our filtration solutions, then please visit our team of experts at Booth 222.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

The Importance of Centrifugal Oil Separators for Industrial Engines

Thu, 24 Aug 2023 14:03:34 GMT

Large industrial diesel engines are used around the world by a variety of industries, including chemical, power, transport, mining, and oil. These engines need to be maintained, serviced and efficient for companies to be able to enjoy effective production.

Here at IOW Group , we’re leading the way in the next generation of centrifugal oil separators, delving into why they’re such an important component in engine performance.

What is a Centrifugal Oil Separator?

A centrifugal oil separator is a device that removes impurities and particulates from oil using centrifugal force. They are usually cylindrical containers that rotate at high speeds within a larger, stationary container. The higher the rotational speed, the greater the centrifugal force and increased separation capabilities.

How does a Centrifugal Oil Separator work?

The science behind it - Centrifugation takes advantage of the natural process of sedimentation where dense particles suspended in liquid eventually settle against a barrier due to gravity. When liquid medium is rotated at high speeds, centrifugal force can achieve as much as one-thousand times that of gravity, significantly increasing the natural process and effectively separating particles from a liquid.

The mechanics - Centrifugal oil separators work by dirty oil entering into a rotor through a hollow shaft under pressure, where it then enters a separation chamber at high rotational speeds, forcing contaminants to the outside of the separator bowl. The cleaned oil then drains back into a sump ready to circulate into an engine. After a good runtime, a sludge cake (built-up contaminants) is formed and the centrifuge must be serviced/cleaned, ready to run again at optimal efficiency.

Why is it important to filter lubrication oil?

A lube oil filtration system is vital for smooth operation and maintenance of industrial engines and is culpable for reducing contamination levels in the oil to reduce engine wear. Usually, lube oil is filtered through a standard filter where larger particles are unable to pass through a filter mesh; however, particles smaller than the mesh size are still able to pass through under pressure.

These particles are actually harder than a machine’s surface, acting like a liquid sandpaper, eroding key components of the engine. As these particulates circulate, more and more particles are scraped off the engine’s surface, persistently increasing the volume of contaminants in the engine’s oil and causing an abrasive cycle. This in turn leads to lower engine performance, increased emissions and if not monitored correctly, failure of key components and the engine. To mitigate this, regular oil changes are advised to limit the amount of contaminants circulating throughout the engine.

What are the benefits?

Through Centrifugal oil filters can remove a lot of the particles that pass through a standard filter mesh. By extracting these contaminants and opting for a better filtration system, you can:

Reduce engine wear
Reduce downtime through less maintenance
Increase engine lifespan
Reduce emissions
Increase productivity

IOW Group’s range of MP Centrifuges

IOW Group’s centrifuge range is the next generation of centrifugal oil filters and are 150% more efficient than any other centrifuge on the market, but how do they do it?

IOW MP Centrifuges achieve a significantly higher RPM (rotation per minute) than other brands. For example, at 6 bar of pressure, the IOW MP600 runs at 4530RPM. In comparison, MANN+HUMMEL’s FM600 at the same pressure runs at 3480RPM, demonstrating how IOW Group maintain superior performance – the greater the RPM, the greater the centrifugal force and therefore separation capabilities!

IOW Group have also developed and installed unique features which are patent protected into their centrifuges. Their use of disc stack technology removes even more contaminants due to a larger surface area, and fully sealing the product with O-rings prevents the cross-contamination of clean and dirty oil. IOW Group have also introduced a distributor impeller which reduces the risk of backpressure, cross-contamination and increases centrifugal force and separation.

IOW Group customers also enjoy remote monitoring as standard where engineers can monitor performance and are notified when the centrifuge needs cleaning – no other manufacturer provides this, meaning engineers using old technology are unaware of how fast the centrifuge is spinning or if it’s even spinning at all!

This frees up engineering and maintenance time for other aspects of business operations, and other benefits include:

Increased oil change intervals
Increased engine lifespan of up to 3x
Increased annual savings on maintenance
Lower total cost of ownership

Upgrade to an IOW Group MP Centrifuge

It’s easy upgrading to an IOW MP Centrifuge. The footprints fit that of old technology centrifuges, making installation simple and straightforward.

Conclusion

Centrifugal oil separators are crucial to maintain a healthy engine and are the superior choice when it comes to filtering oil efficiently. By removing contaminants standard full-flow filters are unable to remove, engines are kept as clean as possible and free from unnecessary damage. Upgrading to an IOW Group MP Centrifuge provides greater financial benefits due to the unrivalled performance. Additional savings on maintenance costs provides our customers with the ability to invest elsewhere in their organization to improve efficiencies or capitalize on overall profits.

Check out the IOW Group range of Centrifugal oil Separators

MP090

For oil sump capacity of 15 to 90 liters

MP200

For oil sump capacity of 35 to 175 liters

MP400

For oil sump capacity of 190 to 1550 liters

MP600

For oil sump capacity of 190 to 1550 liters

What is a backflushing filter?

Mon, 03 Jul 2023 09:38:53 GMT

A filtration system is made up of several complex components, but one of the most important is the backflushing filter.

A backflushing filter keeps lube oil clean and free from contaminants like dirt, scales, and metallic abrasions. Its main role is to prevent engine damage and extend the lifespan of your machinery.

As the world’s leading provider of high-performance separation and filtration solutions, the IOW Group knows filtration technology better than anyone. Below, we delve into the details of backflushing filters: how they work, what makes them so important, and why they're the key to keeping your engine running smoothly.

What is a backflushing filter?

A backflushing filter is a type of filter that removes impurities or contaminants from low viscosity liquids like lubrication oils and fuel oil. Unlike conventional filters, a backflushing filter is designed to be fully self-cleaning.

There are two types of backflushing filters:

Manual backflushing filters: Manual backflush filters have to be set manually for backflushing periodically by those using them. From time to time, they must be checked for differential pressure changes and other abnormalities before opting to run the backflushing procedure.

Automatic backflushing filters: As the name suggests, this process is automatic. A small amount of cleaned fluid already passed through the filter is used to ‘backflush’ the filter elements. The flow is reversed under high pressure to force cleaned liquid back through the filter mesh, removing dirt, soot and other contaminants.

How do backflushing filters compare to normal filters?

Backflushing and normal filters both do the same job – they filter liquids to remove contaminants and sediments. The difference, however, lies in how these filters are cleaned and maintained.

Normal filters must be checked manually and cleaned at regular intervals to maintain cleanliness and efficiency. If operators are negligent, the filter is less likely to last as long and will become more of a financial liability on the company, as regular servicing and replacement parts will be required.

With backflushing, the filter mesh is force-cleaned, sending built up contaminants out through a drain valve. It’s far easier to maintain backflush filters, as periodic servicing is not needed. They also have a longer lifespan (especially automatic backflush filters), saving you time and money in the long run!

How does a backflushing filter work?

Dirty oil enters through an oil inlet, passing through an initial course filter before entering a main filter chamber.
Within the main filter chamber, a stack of filter elements exist where the dirty oil is forced through each layer of mesh. The mesh catches particulates, filtering the oil before it’s circulated back into the engine.
A small amount of cleaned oil is forced back through the filter stacks under high pressure to remove built up contaminants on the mesh, effectively rinsing the filters. This leaves them clean and ready to provide optimal filtration for the next cycle.

What are the benefits of a backflushing filter?

Through eliminating the need for regular servicing and maintenance, backflushing filters offer non-stop filtration for more efficient operations. This in turn provides an excellent price-to-performance ratio where operating and maintenance costs are kept to a minimum, allowing companies to take advantage of increased production and less downtime. Moreover, overall engine performance is enhanced due to filtered oil circulating throughout the engine which reduces wear of critical components – ultimately giving customers the opportunity to capitalize on profits.

The IOW Group Q series: the next generation in backflushing technology

The IOW Group Q series backflushing filter is a colossal leap in the evolution of backflushing filtration. It continuously self-cleans by backflushing one segment of the mesh stack at a time (as pictured below), while the remaining segments filter dirty oil for circulation. All segments are cleaned once a minute using a distributor that rotates at 1 RPM (rotation per minute) with an IOW Group electric motor.

Unlike other brands, the Q series backflushing filter has been manufactured from stronger and more durable components to enhance its filtration capabilities. It features O-Ring seals that maintain pressure, preventing cross contamination between the cleaned oil and dirty oil. It also features a technically advanced mesh weave, which has an improved geometrical design to aid finer separation and prevent elements from becoming blocked.

Furthermore, filter elements within the Q series backflushing filter are made of molded plastic to completely seal each filter section – they squeeze together to form perfect seal filtering compartments for the oil to travel through, again eliminating cross contamination.

The IOW Group’s eQlyps filtration system features the Q series backflushing filter along with our unrivalled MP centrifuge and magnaline pump . It removes contaminants down to 1 micron, ensuring maximum cleanliness of oil (often doubling its life), as well as maximizing engine performance, helping to reduce emissions , and extending engine life by up to three times!

Upgrade your engine with market-leading filtration technology

Automatic backflushing filters are a cost-effective and highly efficient alternative to conventional filters. Among all the options available, the IOW Group’s Q series stands out for its exceptional performance and ability to prolong your engine's lifespan.

With a complete filtration system from the IOW Group, you'll enjoy significant cost savings on maintenance and replacement parts. Not only that, but you'll also make a positive impact on the environment while greatly improving your return on investment (ROI). But don't just take our word for it - explore our case studies to see how our technology has helped businesses like yours in the past!

Ready to maximize your business's efficiency? Reach out to our team today. We're more than happy to discuss our products and answer any questions you have, so don't hesitate to get in touch - let us find the perfect filtration solution for you!

Ryde based company establishes successful Apprenticeship Program to kick-start careers for young talent

acornish@iowgroup.com — Wed, 12 Apr 2023 09:25:10 GMT

Daniel Rogers from Lake completes his 3-year apprenticeship at IOW Group, with an additional three apprentices well on their way to gaining higher education qualifications.

Ryde company IOW Group invests in training and developing apprentices who seek to gain specialist skills and knowledge within the field of engineering and logistics. Over the years, IOW Group have established a year-on-year intake of enthusiastic individuals who study towards their engineering qualification, whilst gaining practical hands-on experience and support from knowledgeable colleagues.

Now a qualified CNC Machinist, Daniel is an integral member of the production team who make precision parts for world-leading centrifugal filtration systems which are distributed to customers all over the globe.

Daniel says “ I’ve had great support from my team members here at IOW Group. I’ve been able to put theory into practice and gain valuable hands-on experience which adds to my professional career progression. I’m delighted to have finished my apprenticeship and land a full-time role within the Production Team. ”

Brett Nicholls, Managing Director at IOW Group says “ we’re proud to be able to offer local, young talent opportunities within their field of interest, supporting apprentices with their education, but also providing valuable hands-on experience within mechanical manufacturing. Our apprentices have the scope to work with large-scale machinery, manufacturing products and solutions that are delivered to customers around the globe. ”

Case Study: Red Funnel - Wartsila 8 FHD 240-G

Thu, 22 Dec 2022 13:06:24 GMT

Industry: Marine

Engine Type: Wartsila 8 FHD 240-G

Model Installed: IOW MP200 centrifuge filter & CentriClean SCU0002 remote monitor

Background

Red Funnel is a local ferry service operating several vessels in the UK, running a Wartsila 8 FHD 240 engine taking cars and passengers from the Isle of Wight to the city of Southampton. The engine speed was 1000 RPM and had a power output of 2105 hp. They were looking for a filtration system to clean the dry sump of their Wartsila propulsion engine. Red Funnel uses SAE 40 Castrol lube oil at 6.5 bar pressure (94.2 psi). The centrifuge filter and pump would need to run at least 60°C (140°F) to maintain the correct oil viscosity to allow for effective filtration. With this information, we decided that an IOW MP200 centrifugal filter would be the best model for the job.

An IOW MP200 centrifuge filter was installed onboard Red Funnel Ferry MV Red Falcon.

Installation

Due to the Wartsila engine running at low pressure, we set up a kidney loop system. We used an IOW Magnaline triple screw pump to drive the IOW MP200 centrifugal filter along with a CentriClean SCU0002 to measure performance. Running at a higher pressure would mean faster and more efficient separation of the contaminants from the lube oil. The centrifuge filter was mounted on top of the forward engine's main sump tank to allow enough space for the triple screw pump, centrifugal filter, and pipework. A thermostatic control panel was installed to maintain a minimum separation temperature of 60°C (140°F). The thermostatic control was installed so that the triple screw pump would start once a certain temperature was reached.

The IOW range is designed to retrofit to a range of industry-standard mountings and fittings, so installation was simple and easy. As quickly as it was installed, the fantastic results started showing! The IOW range of centrifuges ' unique features are patent protected. Combining bowl disc technology, remote monitoring, and the distinctive design features of the IOW centrifugal filters help to make the IOW centrifugal filter 150% more efficient than other products currently available on the market.

When installed onboard Red Funnel ferry MV Red Falcon, a unique filtration setup was designed to be able to mount it on top of the forward engine's main sump tank.

The Results

At 60°C (140°F), the CentriClean SCU0002 monitoring unit displayed that the IOW MP200 centrifuge filter rotates at 6,200 RPM. The higher the centrifuge rotation creates, the higher the centrifugal force. Greater centrifugal force creates a faster and more efficient separation process.

The IOW MP200 centrifuge filter was serviced after 561 run hours. The sludge cake removed from the IOW centrifuge measured 1.2cm thick and weighed an impressive 861 grams! This calculates at a dirt removal rate of 1.54 grams per hour!

After a further 182 run hours, the sludge cake was removed and weighed, coming in at 291 grams! Due to the great centrifugal force generated by the centrifuge, the sludge cake often comes out easily as it is stiff and rigid from being forced against the outer bowl wall. This makes it easy to remove and simple to service the IOW centrifugal filter. Find out more about the servicing process here.

Red Funnel continued to run the IOW MP200 centrifuge filter onboard their ferry and was impressed with the amount of contaminants that the IOW MP200 centrifuge continued to draw out.

After 561 run hours, the IOW MP200 centrifuge filter had drawn out an impressive 861 grams of sludge cake.

After a further 182 run hours, the IOW MP200 centrifuge filter had drawn out 291 grams of contaminants.

Customer Feedback

Red Funnel was very pleased with the performance of the IOW MP200 centrifuge filter.

They were extremely satisfied with the level of support and expert knowledge we could provide them to supply the exact setup they required.

Since this installation, Red Funnel reviewing their filtration processes and has installed several IOW centrifuges on car ferries and high-speed catamaran services.

Conclusion

The IOW MP200 centrifuge performed so well that even with relatively clean MGO and lower oil temperature an impressive amount of dirt was drawn out of the oil.

During the process of reviewing filtration processes following these trials, Red Funnel made the decision to install IOW centrifuges on sister ships and their other vessel types.

The IOW MP200 centrifuge drew out substantial amounts of contaminants from the lubrication oil onboard Red Falcon.

Interested in upgrading you filtration system?

Fill in the contact form below and one of our team will be in touch

Why use centrifugal filtration?

Wed, 21 Sep 2022 18:55:37 GMT

Centrifugal filtration is the process of separating contaminants from a liquid medium. Oil centrifuges are considered particularly effective at removing harmful particles from oil.

What is centrifugal filtration?

Centrifugal filtration or centrifugation is a process that is used to separate (and concentrate) contaminants suspended in a liquid medium. A centrifuge will rotate the lubricating liquid at high speeds to separate the particulates from the liquid. The process of centrifugation takes advantage of the difference in the specific gravity of a fluid and the density of particles within to rapidly accelerate the separation process utilizing centrifugal force rather than the force of gravity.

Centrifugal filtration is a form of the process known as sedimentation, the separation of particles that naturally occurs due to gravity. Centrifugal devices replace the gravitational force with the centrifugal force, which can be thousands of times stronger. A centrifugal oil filter rotates the oil at high speed to separate the particulate from the liquid. The centrifugal oil filter forces the heavier, denser solids to the outside of the separator bowl producing a firm sludge cake. Simply put, centrifugal filtration increases the rate at which the natural process occurs.

Why use centrifugal filtration?

The use of rotating machinery is necessary for almost every industry. Although this equipment is standard in various applications, there are still many opportunities that can increase performance, reduce maintenance downtime and increase the life of such equipment—ranging from steam turbines and diesel engines to the use of pumps and actuators. Within many of these systems is lubrication oil which can be beneficial or detrimental to how long such equipment will stay in service. For instance, when two IOW MP200 centrifugal filters were installed at a Natural Gas Plant, ISO oil cleanliness codes indicated engine lifespan had been tripled due to the IOW MP200 performance! Read the full story here .

That means materials are subject to various types of wear, including friction and abrasion. However, we will focus on maintaining the oil that lubricates such machinery in our scope. Regularly scheduled machine maintenance and oil cleanliness are two key factors in determining how long a piece of equipment will last. Finding ways to improve equipment’s lifespan and efficiency is a struggle not limited to just one industry. Finding solutions that assist in achieving those goals are often expensive, and there is no clear-cut answer as to which of these choices is the best.

A simple and effective way to improve these qualities for lubricated equipment is to improve the quality of the oil used to operate it. Having a regular schedule to change filters and fluids is a great start. However, it is common that even oils bought off the shelf still contain contaminants. To ensure clean oil is used, engines use various oil filters to prevent significant component damage and excessive wear. Some systems even utilize more than one filter at a time to increase the time between oil changes by removing as many contaminants as possible.

Removing all harmful particles from a lubrication system ensures that the operated equipment will be around for many years. Determining which solution best fits your needs is the first step in establishing an upkeep solution that will reduce operating costs for such equipment.

Common types of filters:

Cartridge -type oil filters are a type of full-flow filter that is utilized in a large variety of applications. These filters are among the most often used types, intercepting and decontaminating the oil before it’s pumped through the engine. Oil filters, of the cartridge type, use a porous filter media that keeps larger contaminants from traveling within the lubrication system and allows oil to flow uninterrupted by long dwell times.

These filters capture and hold damaging contaminants and ensure the equipment will make it to its next service interval. These filters are non-serviceable. However, they are replaceable. The most considerable drawback of this type of filter is the limited size of the particulates they can remove. Due to limitations of the filter media mesh, smaller wear particles can pass through almost freely, sapping engine life and further deteriorating the lubrication oil.

As a primary filter, this type does its job adequately, but when paired with a centrifugal filter, the number of contaminants removed is significantly increased. The main reason these are the oil filters utilized most is cost, and they have a relatively small carbon footprint compared to some of the other oil filtration solutions. It is not uncommon for these types of filters to be disposed of in a bin where they will later be collected and recycled.

How does a bypass centrifugal filter work?

Dirty lube oil circulates from your machine into the bypass centrifugal filter. Inside the centrifugal filter, the centrifuge bowl will spin at speeds of up to 8,000 RPMs. The centrifuge’s speed solely depends on the pressure from the oil inlet. The resulting centrifugal force sends the contaminant particles outwards against the centrifuge bowl wall while the newly cleaned oil returns to the machinery it’s meant to protect.

The denser particles are forced to the outer wall of the centrifuge bowl and stick to the paper insert forming a thick sludge cake. A variety of contaminants, including soot, dirt, carbon, and wear metals, are removed during regular engine operation by the centrifugal filter. The centrifugal force of the centrifugal filter removes impurities from oil according to their relative density. For a contaminant to be removed with a centrifuge oil filter, it must have a density greater than the working fluid (engine oil, transmission oil, etc.).

During centrifugal filter maintenance, the paper insert (liner) and resulting sludge cake are removed from the unit. The technician then cleans the centrifugal filter, adding a new paper insert (liner) before returning it to operation. Necessary downtime for maintenance of a centrifugal filter is kept to a minimum to ensure it can go back to completing its goal of improving oil life.

Disc stack technology

Increased separation efficiency
Faster separation
Increased surface area
Better results

Disc stack separators are ideal for a large variety of separation tasks that require removing smaller particle and droplet sizes. The most challenging separation tasks may often involve the separated particles being relatively minuscule in size. In these cases, no other technology can compete with disc stack technology. The IOW Group bypass centrifugal filter is the only centrifugal filter on the market that utilizes disc stack technology for all the added benefits.

Why use a centrifugal filter?

The utilization of a bypass centrifugal filter comes with many benefits. An IOW centrifugal filter can extend engine life by up to 2-to-3 times in some applications. Intervals between oil changes can be increased as most contaminants are removed within the centrifuge and disposed of during service. Carbon deposits lead to decreased efficiency, and other particulates cause microscopic yet significant damage to an engine if not properly managed.

Reliable and efficient!

IOW Group's range of centrifugal oil separators gets the best results for your engine. Three IOW MP200 centrifuges were installed on a CAT C280-12 engine to replace the old Mann + Hummel centrifugal filters. The upgraded IOW technology resulted in excellent results in removing large amounts of dirt from the lubricating system. Read the full installation story here .

A centrifugal filter can help mitigate this problem and adds a much-needed safety net to the lubrication system. This extension of the engine and fluid life translates to lower operating and maintenance costs, making such a system’s retrofit economically viable. In addition, by extending the life of the oils run through these systems, sustainability efforts are also impacted as centrifugal filters help reduce the amount of wasted oil. With the use of a centrifugal filter, it has been proven that the primary filter’s life can also be extended.

The centrifugal filter is not replacing the existing full-flow filter but rather acting as an assistant that ensures no tiny detail will be missed and will help prevent a failure for an even more extended period.

According to the Society of Automotive Engineers (SAE), particles as small as 4 microns can be responsible for up to 77% of engine wear. Full-flow oil filters alone generally filter out particles down to 25 microns. A 25-micron filter is roughly 80% effective, meaning 20% of particles smaller than 25 microns pass through the filter and continue to wear out your engine’s components. The combination of full-flow and centrifugal filters can assist in removing particles smaller than the 25-micron range. The use of centrifugal force also provides a means to remove contaminants from 1 to 10 microns that encourage engine wear and decrease oil life.

Conclusion

We have discussed many reasons centrifugal filters would be beneficial for use in a lubrication system. Centrifugal filters offer a great value in maintenance savings and equipment life extension for such a simple solution. By removing soot and reducing the frequency of oil changes, bypass centrifugal filters provide a positive environmental impact. The benefits of centrifugal oil filtration have been proven by conducting oil analysis before and after installing such a system: the resulting ISO codes have shown engine life extension between 2 to 3 times.

Head over to our installation page to discover how IOW centrifugal filters have helped our customers increase the reliability and efficiency of their engines.

For all your centrifugal filter needs, look no further than IOW Group.

IOW Group is a leading manufacturer of separation, filtration, and fluid transfer products.

Installation Bulletin: MAN 6L23/30H

Mon, 15 Aug 2022 10:43:30 GMT

Industry: Marine

Engine: MAN 6L23/30H Engine

Model Installed: IOW MP200 Centrifuge filter & CentriClean SCU0002 monitoring unit

The IOW MP200 centrifuge filter were installed onboard this Maersk vessel

A Brief History:

MAN marine engines have incredibly economical fuel consumption with powerful acceleration. Developing their first diesel engine in 1897, MAN is a well-known and trusted engine manufacturer. The MAN 6L23/30H engine has been a customer favorite for over five decades! First introduced in the mid-60s, the MAN 6L23/30H is a four-stroke diesel engine with six cylinders and is stable, reliable, and cost-efficient. The MAN 6L23/30H has a well-earned reputation for easy maintenance and the longest time between overhauls in its class. The classic design and robust structure of the MAN 6L23/30H make it perfect for the marine industry.

The MAN 6L23/30H engine is stable, reliable, and cost efficient.

The Installation:

We were excited to show off the superior performance of the IOW centrifuge range onboard the tanker Maersk Kara. Looking to upgrade from their old centrifugal technology to improve the lube oil cleanliness, the best model for the job was the IOW MP200 oil centrifuge , and the results did not disappoint!

The vessel had an MAN 6L23/30H engine fuelled by distillate and HFO (Heavy Fuel Oil) running at 4 bar pressure (58 PSI). The MAN 6L23/30H engine had an oil capacity of 400-500 liters (88- 110 Gallons), and Maersk was using TARO 30 DP 30 lube oil at 58°C (136°F). The oil was changed based on oil analysis results and the contaminant levels found in the lube oil.

The IOW range of oil centrifuges are designed to be fully interchangeable with current products on the market. This means it retrofits to existing mountings without any modifications needed. This made the installation of the IOW MP200 oil centrifuge quick and easy. Once the IOW MP200 oil centrifuge was installed, the CentriClean SCU0002 displayed on the front screen the centrifuge was turning at 5802 RPM.

The IOW MP200 oil centrifuge was retro-fitted to replace old centrifugal technology and improve oil cleanliness.

The Results

The IOW MP200 had been successfully installed to replace the old centrifugal technology. Running at around 5802 RPM, the oil centrifuge continuously cleaned the lube oil for 200 run-hours.

After 200 run-hours, the IOW MP200 was removed for cleaning. Samples were taken for oil analysis to ensure the lube oil was still fit for purpose. After a relatively short run time, the IOW MP200 oil centrifuge had already collected sludge with a thickness of 22mm!

However, the real reward was the results from the oil analysis. The oil cleanliness had dramatically improved and showed huge reduction in the lube oil contaminants.

Oil analysis reports showed an 83% reduction in soot in the oil after being cleaned by the IOW MP200 centrifuge. Copper had reduced by 98%, iron levels dropped by 82%, 33% less aluminum was present, and lead particles were completely eradicated.

The oil was still fit for purpose, and the customer was happy with the performance of their new IOW oil centrifuge. In the long term, this customer will see more benefits and cost savings due to upgrading their centrifugal technology.

After 200 run-hours the IOW MP200 had drawn out sludge and contaminants the measured 22mm thick.

Oil analysis results shows a dramatic reduction in various contaminants

The Products:

The IOW MP200 Centrifuge Filter

The IOW MP200 centrifuge filter has been designed for an oil sump capacity of 35-175 liters. The IOW centrifuge filter turns faster than any existing market product creating a faster and better separation process. The higher speeds of the IOW centrifugal filter separate solids from the lubrication oil more effectively than any other centrifugal oil filter on the market.

The IOW centrifuge bowl is completely sealed, avoiding cross-contamination between cleaned and dirty oil. The IOW MP200 centrifuge filter has a central disc stack, which significantly improves the efficiency of the separation process. Combining these unique features makes the IOW centrifuge filter 150% more efficient than any other currently available product. All these features of an IOW centrifuge filter are patent protected and, therefore, only available through the IOW Group.

The CentriClean SCU0002 Remote Monitoring Unit

The CentriClea n SCU000 2 is designed to monitor the performance of the centrifuge. During its regular operation, it will continuously display the current RPMs of the centrifuge and monitor run hours. Alarms can be set to alert the operator when run hours have been completed or if the performance of the IOW centrifuge reduces. Having alarm systems in place saves on precious man-hours, helps utilize fewer resources, and ensures your filtration system is working to the best of its ability.

The CentriClean SCU0002 monitoring unit is Modbus compatible with existing systems. The unit requires 12-24 volts DC to operate and is provided via the po wer terminal block. The centrifuge filter sensor is a 3-wire device and requires +5 volt supply.

The IOW MP200 centrifuge oil filter is suitable for a sump capacity of 35-175 liters and is available with a choice of remote monitoring

The CentriClean SCU0002 monitoring unit displays live RPMs of the centrifuge on the front screen.

Installation Bulletin: MAN B&W 9L21/31

Mon, 15 Aug 2022 10:41:20 GMT

Industry: Marine

Engine: MAN B&W 9L21/31 Engine

Model Installed: IOW MP600 Centrifugal Bypass Filter

The IOW MP600 centrifugal bypass filter were installed onboard this CMA CGM vessel

A Brief History:

MAN marine engines have incredibly economical fuel consumption with powerful acceleration. Developing their first diesel engine in 1897, MAN is a well-known and trusted engine manufacturer. MAN engines are robust yet compact engines used throughout a variety of industries. The MAN L21/31 engine is a reliable power source that runs on heavy fuel oils (HFO). The design of the MAN 9L21/31 is compact and rigid for high safety. The MAN 9L21/31 has long overhaul intervals and is often used for ship propulsion and generator sets. The MAN 9L21/31 has a speed of 1000 r/min, a power covering 1290-1935 kW, and minimum oil consumption of 192 g/kWh. The MAN 9L21/31 engine has excellent power and is an economic engine choice.

The MAN B&W 9l21/31 engine is powerful and economical.

The Installation:

CMA CGM has been working with us to improve the cleanliness and efficiency of their lubrication systems onboard some of their vessels. The container vessel (ANL Wyong) had the original engine-supplied centrifugal bypass filters fitted and wanted to upgrade its bypass oil centrifuges. Filters and applications that come fitted as standard when purchasing engines are not the best at protecting your engine. Opting to replace the standard OEM-supplied centrifugal bypass filter with a superior product can have a massive impact on the overall health of your machine.

The vessel has MAN B&W 9L21/31 engines fueled with HFO RMK 500 (heavy fuel oil) running at 5 bar pressure (72.5 PSI). The MAN 9L21/31 engine has an oil capacity of 1,100 liters (242 Gallons), and CMA CGM uses Total Aurelia T1 4030 engine oil for lubrication.

Knowing this information about the engine, we were able to advise the installation of an IOW MP600 centrifugal bypass filter . The IOW centrifugal bypass filters are designed to be fully interchangeable with current products on the market. This allows for retrofits to existing mountings without any modifications and makes installing the IOW MP600 centrifuge filter quick and easy.

The IOW MP600 centrifuge filter has unique features to aid separation and filtration.

The Results

The centrifugal bypass filter was successfully installed on the MAN B&W 9L21/31 engine onboard the ANL Wyong container ship.

After 655 run hours, the IOW MP600 bypass filter was serviced and cleaned. The sludge cake removed from the centrifuge bowl weighed 3.5kg which was a great result.

The oil was then topped up with 560 liters (123 gallons) of new lube oil. The IOW MP600 ran for another 186 hours cleaning the lubrication oil. After just 186 hours, the IOW centrifugal bypass filter had removed another 3kg of harmful contaminants from the oil! Calculating a dirt removal rate of 16 grams per hour!

Compared to the performance of the original standard centrifugal bypass filter, our customer informed us the IOW centrifugal bypass filter had removed (3) three times the amount of contaminations (in the same time period).

Additionally, the lube oil cartridge filter life had been increased by 60% due to the continuous cleaning of the lube oil. The lifespan of the generator engine sump oil was increased by 30-50%, and all the centrifugal bypass filter parts were found in good condition after all the run hours.

The crew onboard MV ANL Wyong also informed us that the IOW centrifugal bypass filter had halved the lube oil's asphaltenes. Data from a sister's vessel showed asphaltene levels at 0.79%, whereas by installing the IOW MP600 centrifugal bypass filter, the asphaltene levels had dropped down to between 0.39%-0.48%. Removing these harmful asphaltenes helps prevent damage to your crucial engine components.

See the full results below:

IOW Group centrifuges have central bowl disc stack helping to draw out finer particles and speed up separation of the contaminants from the oil.

When installed onboard a CMA CGM container ship, the IOW MP600 centrifugal bypass filters halved asphaltene levels found in the lube oil.

The Products:

The IOW MP600 Centrifugal Bypass Filter

The IOW MP600 centrifugal bypass filter is designed for an oil sump capacity of 190-1550 liters (41.8-341 gallons). The IOW bypass filters turn faster than any existing market product. The higher speeds of the IOW centrifugal filters separate solids from the lubrication oil quicker and more effectively than any other centrifugal bypass filter currently on the market. The IOW centrifuge bowl is completely sealed to avoid cross-contamination between the cleaned and dirty oil. With a unique central disc stack, the IOW MP600 centrifugal bypass filter significantly improves the separation efficiency — drawing out the smallest particles to the outer bowl wall.

The IOW MP600 centrifugal bypass filter has such a high level of filtration you would need 3 x FM600 centrifuges to achieve the same performance!

How is my lube oil contaminated?

Thu, 11 Aug 2022 09:13:11 GMT

Contaminants in lubrication oil are machinery killers! High levels of particulate in lube oil are closely linked to machine failure, unexpected downtime, and loss of revenue. Effectively removing these invisible contaminants means an increase in efficiency and productivity, and, as a result, profit is increased. That's why many business owners are reviewing their lubricating and reliability strategies.

With many business owners realizing the value in effective lubrication management, more and more are investing in technology to efficiently remove the contaminants from the oil. But where do these contaminants come from, and how can we prevent them from wreaking havoc in our diesel engines? Below we look at the main sources of oil contamination that can occur in your engine.

Business owners are focusing on contamination control to improve organizations' efficiency, productivity, and revenue.

New Oil

Even brand new oil already carries harmful particulates.

When oil is delivered, it already contains contaminants from its own manufacturing process. Choosing a high-quality lube oil will have fewer harmful particles, but an effective filtration system is a must! Once delivered, proper storage is imperative. If stored in humid or dusty conditions, the lube oil will become contaminated. Depending on how long the oil is stored, the lubricating oil can become substantially contaminated before even entering the machinery.

Prevention:

Correct storage of the new lubricating oil will help prevent further contamination. The oil must be stored indoors and in a properly sealed container, avoiding exposure to potential air contamination. Filtering lube oil before it enters the engine is also advisable. A portable oil filtration cart or a kidney loop system gives the best results. An IOW centrifugal oil filter is suitable for both filtration setups. It is particularly effective at removing the maximum contaminants from lube oil by utilizing filtration technology available exclusively through IOW Group. Find out more about the complete IOW centrifugal oil filter range here .

Internal

Internal contaminants include the natural by-products of the operation within the machinery .

Rust, soot, seal material, and metal are all examples of harmful internal particles that contaminate the oil. Internal contamination contains many abrasive particles, which are highly damaging to your engine's crucial components. The difficulty with abrasive particles in lubricating oil is they breed more harmful particles due to the damage created within the machinery. Even the lube oil itself can degrade and oxidize over time to produce abrasive contaminants. Therefore it is essential to monitor oil cleanliness, protect the oil viscosity and prevent abnormal wear situations from developing out of control.

Prevention:

Incorporating an efficient filtration system will be your biggest ally in the battle against contaminants inside your engine. Primary filters quickly clog and will not remove the smallest particles from the lube oil. A secondary filter such as an IOW centrifugal oil filter will remove the maximum contaminants and continuously clean the oil while the machinery is running. Combined with a choice of CentriClean SCU (Separator Control Units) remote monitors, you can ensure the IOW oil cleaning centrifuge is running optimally. When used alongside regular oil analysis reviewing the health of your lubricating system couldn't be easier!

A high particulate count provides an early warning of abnormal wear within the engine and should be further investigated. Onboard a CMA CGM maritime vessel, an IOW MP600 oil cleaning centrifuge collected over 2.5 times more sludge! When the question was asked what was in the extra dirt that had been removed, test indicated high levels of asphaltenes were what had been drawn out of the lubricating system. After a quick investigation, the source of ingress was found and repaired to increase the engine's efficiency, productivity, and lifespan. Read the full story here.

Investing in new and innovative oil filtration technology can extend machinery life and increase productivity in your organization.

External

External contamination is dependent upon the working environment.

External contaminants include dust, water, and chemical particles that can enter the system due to poor seal design, worn seal materials, or poor operational conditions. Any breathable space within machinery allows road dust, soil, rocks, or moisture to enter the system. If there are gaps in the hatches, ports, or vents, contaminants are more likely to be breathed in with little resistance.

Prevention:

Ensure that all hatches and ports are completely sealed and regularly checked and maintained when necessary. When installing equipment, ensure proper alignment is achieved to extend seal life. Regular oil analysis is also essential in identifying any peaks in contamination. Effective oil filtration is the only cure to removing these contaminants from the lube oil once it has entered. Centrifugal separators are considered the most effective form of filtration and have a fast return on investment due to reliability-based savings.

IOW centrifuges are 150% more efficient than any other centrifugal filter product currently available, cleaning the lube oil so well that engine lifespan is increased on our installations. When installed on a Caterpillar G3608 engine, the ISO oil cleanliness codes improved so much that the engine lifespan was tripled! Find the full story here.

Human

Human interaction with the machine is unavoidable and allows further contamination.

Prevention:

Proper staff training should help battle against contaminants due to human activity. Put procedures in place to ensure maintenance tasks are performed in a skilled manner to help stop any ingress. Having an effective filtration system helps remove any particles that do enter the lube oil. It also assists the improvement in oil cleanliness, making it easier to move to a reliability-based maintenance strategy. When the lubricating oil is cleaner, there is less wear on the engine components and machinery, meaning less maintenance (human interaction) is required.

Moving to a reliability focussed maintenance strategy can assist in reducing contaminants due to human interaction.

Improving machinery reliability and efficiency is an ongoing challenge where the plan needs to be constantly adjusted and adapted to maximize equipment output. Thanks to automated equipment, more sophisticated monitoring, and more advanced engineering, it is now more attainable than ever to achieve lubrication excellence and grow your organization into an efficiency-based working environment.

Oil cleaning centrifuges are considered the most efficient and fast return-on-investment oil filter you can install. Centrifuge oil filters harness centrifugal force to draw out sub-micron particles. Centrifuge oil filters improve lube oil quality and contain contaminants within the centrifuge bowl ready for disposal.

The IOW oil cleaning centrifuges are patent-protected and have unique features to improve efficiency. A central bowl disc stack helps draw out finer particles from the lube oil. The IOW centrifuge filter spins 15-30% faster than any existing competitor models meaning faster and better separation. The IOW range was externally tested by Lloyds London, it showed the IOW MP centrifugal oil filter was proven to remove more contaminants from lube oil than our competitor. Along with the centrifuge filter, IOW Group offers a choice of remote monitoring units that can extend the reach of efficiency through your organization to create great savings and help in achieving future reliability goals. Find out more about the technology here.

While contamination is tricky and unavoidable, picking the most efficient filter is easy!

Fill in the contact form below, and one of our team will be in touch.

One (1 ) IOW MP600 oil cleaning centrifuge offers the same performance as almost three (3) Mann+Hummel FM600 centrifuge filters.

SMM Hamburg 2024

Thu, 11 Aug 2022 09:01:47 GMT

SMM Hamburg 2024 is being held at Hamburg Messe und Congress in Hamburg, Germany from September 3rd 2024 finishing on the September 6th 2024 . Find IOW Group at B1.OG.340 where our team of experts are on hand to transform your oil filtration system. To register your interest and book a meeting with our team, please fill out the contact form below.

Find us in B1.OG, Stand 340

IOW Group are exhibiting at Stand B1.OG.340.

Want to know more about SMM Hamburg?

SMM Hamburg is the world's leading trade fair and conference event for the maritime industry that attracts 40,000 participants from over 120 countries. IOW Group are one of 2,000 companies exhibiting, presenting our state of the art technologies and services that are proven to transform oil filtration systems.

Visit IOW Group in B1.OG, Stand 340.

IOW Group Products

Customer Installations

Check out our successful customer installations on a variety of different engine manufacturers below.

Hyundai 8L28/32H

MAN 6L23/30H

CAT C280-12

If you are attending SMM Hamburg 2024 and would like to discuss improving your pumping and filtration setup, then please visit our team at B1.OG.340

Alternatively, fill in the contact form at the bottom of the page and we will be in touch.

Installation Bulletin: CAT C280-12 Engine

Wed, 22 Jun 2022 15:39:55 GMT

Industry: Marine

Engine: Caterpillar C280-12 Engine

Model Installed: IOW MP200 Centrifugal Oil Filter & CentriClean SCU0002 Remote Monitor

The IOW MP200 oil centrifuge and CentriClean SCU0002 remote monitoring unit were installed onboard a sea-going vessel.

A Brief History:

Caterpillar Inc. is an American corporation that designs, manufactures, and sells machinery and diesel engines. Caterpillar has a vast product range that serves industries such as construction, maritime, trucking, mining, natural gas compression, energy, and rail. The Caterpillar C280-12 engine is part of the CAT C280 family. They are diesel combustion engines producing 2400-7600 horsepower at 900 RPM. The CAT C280-12 weighs over ten tons, is IMO II compatible, and is often used in locomotives and freight ships. They were first manufactured in 2014.

Caterpillar C280-12 engines were first manufactured in 2014

The Installation

This customer wanted to upgrade their old oil filtration technology. They had three (3) Mann+Hummel FM200-12 centrifugal filters that they wanted to remove and replace with IOW oil centrifuges. The installation was on board a sea-going vessel with a CAT C280-12 engine with a lube oil capacity of 240 gallons (1091 liters). The best product choice for this engine, fueled by marine diesel oil (MDO), was three (3) IOW MP200 centrifugal oil filters and CentriClean SCU0002 monitors for each filter.

Upgrade your centrifuge filtration!

The IOW MP200 centrifugal oil filters were installed on existing mounts with the CentriClean SCU0002 monitoring units fitted nearby for easy access to the live data. The short and long-term benefits of remote monitoring units are great. Our customers can be confident the centrifuges are running optimally with the ability to set alarms. The CentriClean SCU0002 monitoring unit can display live data on the front screen, so operators know instantly that the centrifuge filter is running correctly. Utilizing this new monitoring technology means fewer resources are used but with better results!

3 x IOW MP200 centrifuges replaced old filters to improve efficiency onboard

The Results:

The IOW Group MP200 centrifugal oil filters collectively removed 38mm of soot from the CAT C280-12 engine's lube oil after a run time of 506 hours. Removing soot contributes significantly to enhancing engine reliability and yields remarkable benefits in terms of engine efficiency, fuel economy, and emissions reduction. Furthermore, it plays a pivotal role in minimizing long-term maintenance costs.

Better Technology = Increased Separation Efficiency = Better Results!

The Products:

The IOW MP200 Centrifuge Filter

The IOW MP200 centrifugal oil filter is designed for an engine oil sump capacity of 35-175 liters (9-46 gallons). The IOW centrifugal oil filters turn faster than any existing centrifuge filters on the market. This generates higher centrifugal force, providing a more efficient separation process. The higher centrifugal speeds separate the solid contaminants from the lube oil more effectively than any other centrifugal oil filter on the market.

Higher Centrifugal Force = Better Separation Efficiency

The IOW centrifuge bowl is completely sealed, avoiding cross-contamination between cleaned and dirty oil. The IOW MP200 centrifuge filter has a central disc stack, which significantly improves the efficiency of the separation process. Combining these unique features makes the IOW centrifuge filter 150% more efficient than any other currently available product. All these features of an IOW centrifuge filter are patent-protected and, therefore, only available through the IOW Group.

The IOW MP200 centrifuge oil filter is suitable for a sump capacity of 35-175 liters and is available with a choice of remote monitoring

The CentriClean SCU0002 Remote Monitoring Unit

The CentriClean SCU0002 is designed to monitor the performance of the centrifuge. It will continuously display the current centrifugal oil filter RPMs during its regular operation and monitor run hours. Alarms can be set to alert the operator when run hours have been completed or if the performance of the IOW centrifuge reduces. Having alarm systems in place saves on precious man-hours, helps utilize fewer resources, and ensures your filtration system is working to the best of its ability.

Better Technology = Better Engine Reliability

The CentriClean SCU0002 monitoring unit is Modbus compatible with existing systems. The unit requires 12-24 volts DC to operate and is provided via the power terminal block. The centrifuge filter sensor is a 3-wire device and requires +5 volt supply.

The CentriClean SCU0002 monitoring unit displays live RPMs of the centrifuge on the front screen.

5 ways to Improve Oil Filtration & Machine Reliability

Tue, 14 Jun 2022 14:57:46 GMT

Organizations worldwide are constantly striving to improve efficiency, productivity, and profit within their chosen business sectors. With tight margins and increasing competition, many business owners are turning their focus to reviewing their lubrication management procedures. With measurable results and actual savings, the benefits of transforming their lubrication programs are undeniable!

Here we look at five simple steps that should be taken to improve machine reliability through more efficient oil filtration and proper management of lubricants.

Business owners are focusing on improving machine efficiency and reliability through their lubrication management strategy

Having measurable data to review means you can calculate the longevity and productivity of your machinery. Using the Noria Machinery Life Extension calculator, we were able to determine that ISO cleanliness codes had improved so much when an IOW oil cleaning centrifuge was installed that the engine lifespan was tripled! Find out the full story here .

Top tip: Make sure you select the proper oil analysis test to align with your relia bility goals.

Remote monitoring helps to move to a more reliability focused maintenance strategy and the benefits of this technology can be hugely beneficial with far reaching advantages to the organizations. An IOW oil cleaning centrifuge is the only oil centrifuge to offer a choice of remote monitoring units to allow greater insight for the operator. Find out more here .

With the ability to view live data on the oil centrifuge performance and the capability to set alarms based on various factors, IOW oil cleaning centrifuges increase efficiency while utilizing fewer resources. Recording this data can help create further savings by identifying trends and can also assist in setting accurate future lubrication goals.

Top tip: IOW Group offer monitoring units (SCUs) that can provide live data directly to your smartphone via the CentriClean App or via Modbus to integrate with existing systems.

IOW oil cleaning centrifuges are the only product of it's kind to offer a choice of remote monitoring units for live data of the centrifuge filter performance.

When an IOW oil cleaning centrifuge was installed onboard a CMA CGM vessel, oil analysis was conducted on the extra soot that had been removed. Combined with a short investigation, the engineering team found a potentially lethal source of asphaltenes entering the lubricating system. This was corrected, and the IOW centrifuge filter effectively contained the asphaltenes. Read the full results of this installation here .

Top tip: Oil analysis is a crucial step in identifying, sourcing, and eliminating sources of contamination.

Investing in new and innovative oil filtration technology can extend machinery life and increase productivity in your organization

Oil cleaning centrifuges are considered the most efficient and fast return-on-investment oil filter you can install. Harnessing centrifugal force to draw out sub-micron particles, centrifuge oil filters improve lube oil quality and contain contaminants within the centrifuge bowl ready for disposal. Previously not updated since the 1950s, oil cleaning centrifuges have now been updated and revolutionized by IOW Group's new range of centrifuge filters.

The IOW oil cleaning centrifuges are patent-protected and have unique features to improve efficiency. A central bowl disc stack helps draw out finer particles from the lube oil. The IOW centrifuge filter spins 15-30% faster than any existing competitor models meaning faster and better separation. With externally tested by Lloyds London, the IOW MP centrifugal oil filter was proven to remove more contaminants from lube oil than our competitor. Along with the centrifuge filter, IOW Group offers a choice of remote monitoring units that can extend the reach of efficiency through your organization to create great savings and help in achieving future reliability goals. Find out more about the technology here.

Top tip: When purchasing your new centrifugal oil filter look for case studies, customer results, and external testing of the filter

IOW oil cleaning centrifuges are designed to retrofit to existing pipework and will fit onto your existing mount. Upgrading your centrifuge filter couldn't be easier. IOW Group manufactures a variety of pumps and filtration accessories that work together to provide enhanced oil filtration. At a power plant in Ecuador, we replaced Mann + Hummel filters with an IOW MP600 oil cleaning centrifuge . By choosing to upgrade their centrifuge filter, approximately $17,000 USD per engine was saved. Amongst other beneficial results, we managed to help this customer achieve lubrication targets and keep TBN (The Base Number) below 1%. Read the full story here .

Top tip: Ensure any machine modifications made are working towards, and aligned with, your reliability goals.

IOW oil cleaning centrifuges have been tried, tested, and proved to be the most innovative and efficient centrifugal technology currently available.

Fill in the contact form below, and one of our team will be in touch to discuss your requirements!

1 x IOW MP600 oil cleaning centrifuge offers the same performance as almost 3 x Mann+Hummel FM600 centrifuge filters

Case Study: CAT G3608 Natural Gas Compression Engine

Thu, 19 May 2022 11:30:21 GMT

Location: Mexico

Industry: Natural Gas Compression

Engine Type: CAT G3608

Model Installed: 2 x IOW MP200 Centrifuge Filters & CentriClean SCU0002 Monitoring Units

Background Info

Natural Gas Compression sites put lubrication oils under extreme pressure, with differentiating temperatures and pressures throughout processing. As a result, high levels of contaminants are found in the lube oil system of these CAT G3608 engines. This site used SAE 40 lubrication oil. The engine oil pressure is 85 PSI pressure (5.86 Bar). The oil volume of these large natural gas engines is 800 liters (211 gallons). This customer wanted to effectively remove micron-sized particles such as sludge, wear material, and soot from the oil. By opting for an IOW centrifugal oil separator , this customer substantially increases the lifespan of the CAT G3608 engines, amongst other great results found below.

An IOW MP200 centrifuge filter and CentriClean remote monitoring unit were installed at a Natural Gas Compression site.

Installation

Due to the size of the lube oil system, two (2) IOW MP200 centrifugal oil separators were required to clean the oil efficiently. Alongside the centrifuge filters, the customer opted for two (2) CentriClean SCU0002 remote monitors to be installed that would allow access to live data via the front screen on the unit. As well as displaying the RPM of the centrifuges, the monitoring units can set alarms based on various factors. Access to this data allows the customer to measure the performance of the centrifuges and schedule cleaning/servicing accordingly. By utilizing remote monitoring and shifting towards a proactive maintenance approach, the customer will save on man-hours and maintenance budgets.

The two centrifugal separators were installed on a double mounting bracket with a large gravity drainpipe on the inspection platform. The inlet oil is taken from a 1-inch plug by the lubrication pump and connected to the IOW MP200 centrifuges by a flexible hose.

When installed, the first CentriClean SCU0002 displayed 6,438 RPMs at 85 PSI (5.86 Bar). The second CentriClean SCU0002 displayed 6,318 RPM and 84 PSI (5.79 Bar) lube oil pressure.

The two IOW MP200 centrifugal filters were installed on a double mounting bracket

The Results

Regular oil analysis and ISO cleanliness codes are a great way to highlight the results and performance of the IOW centrifuge. The ISO codes indicate if oil is still purposeful for use and can also predict how improved oil quality can extend the engine's lifespan. The ISO cleanliness codes indicate contamination levels within the lube oil and include data such as particle counts.

Before installation at this Natural Gas Compression plant, the ISO cleanliness codes were 22/19/11. After installing the two IOW MP200 centrifuge filters, the ISO codes improved significantly to 18/16/12!

According to Caterpillar's advice, the recommended cleanliness level baseline for this engine is 18/16/13. The results achieved with the IOW MP200 centrifuges remain in line with these recommendations from Caterpillar, as illustrated in the graph below, and the oil was fit for continued use.

On this installation the ISO cleanliness codes improved from 22/19/11 to 18/16/12 which is within Caterpillar baseline guidance.

Conclusion

Using the ISO cleanliness codes, we were able to establish how the results would affect the engine lifespan.

By inputting the data into Noria's Life Extension Table, we calculated the improvement in ISO codes from 22/19/11 to 18/16/12. The CAT G3608 engine lifespan would be tripled (X 3)!

By improving ISO cleanliness codes the CAT G3608 engine lifespan was tripled ( x 3)

Customer Feedback

The improvement in ISO codes was substantial for this CAT G3608, tripling the engine lifespan. Keeping within the engine manufacturer's recommendations meant this customer was confident in the benefits gained by installing the IOW MP200 centrifugal oil separators.

Not only is the engine going to last for much longer, but there are many far reaching effects from upgrading the centrifugal technology. Primary filter life will be extended, oil change intervals are extended, and by removing the contaminants present in the oil, the engine components are saved from excessive wear.

As a result of the improved oil quality, less maintenance is required. Therefore, less man-hours are spent on these engines. Ultimately creating significant savings and increased reliability for this Natural Gas Compression plant.

Do you want to improve the reliability of your engine?

Fill in the contact form below to hear from one of the team at IOW Group

Case Study: Trucking Installation - CAT 3406

Thu, 14 Apr 2022 13:40:58 GMT

Location: USA

Industry: Trucking

Engine Type: CAT 3406

Model Installed: IOW MP090 Centrifuge Filter & CentriClean SCU0003 Monitoring Unit

Background Info

This 2015 Kenworth W900L truck owner wanted to improve the quality of the lube oil supplied to the CAT 3406 engine. By installing an effective centrifuge filter , the lube oil could be cleaned to a standard that would reduce the wear on engine components. This driver uses 15W-40 lubrication oil. The engine oil pressure is 70 PSI pressure (4.8 Bar). Oil changes were being performed after 15,000 miles driven. Reducing engine wear will maximize the lifespan and performance of this engine. Thanks to regular oil analysis, we were quick to see positive results on this installation!

An IOW MP090 centrifuge filter and CentriClean remote monitoring unit were installed on a Kenworth truck

Installation

The 2015 Kenworth W900L truck required an IOW MP090 centrifuge filter with a pressurized drain system (PDS). The air supply to the PDS was set at 35 PSI (2.4 Bar). It was securely mounted to the frame rail, and the inlet/outlet hoses were securely fastened to avoid moving parts.

The IOW centrifuge is the only product of its kind to offer a choice of remote monitoring units. These separator control units (SCUs) work with the centrifuge providing unique control and insight to increase filtration performance. For this CAT 3406 engine installation, the driver selected the CentriClean SCU0003 model. The CentriClean SCU0003 connects via Bluetooth to the centrifuge filter to provide live data and information within the CentriClean App (available for Android and Apple devices). The remote monitoring unit was installed inside the cab of this Kenworth truck, meaning it’s easy for the centrifuge performance to be monitored by the driver. Live data, alarms, and manuals within the CentriClean App are the perfect product for truckers who are always busy and need information immediately.

Thanks to the CentriClean SCU0003 unit, the IOW MP090 centrifuge RPMs are provided to the truck driver. At the installation time, the IOW MP090 centrifuge filter was at 60 PSI pressure (4.1 Bar) and rotating at 4,494 RPMs. With 70 PSI pressure (4.8 Bar), the IOW MP090 centrifuge filter was recorded turning at 6,0006 RPMs.

The IOW MP090 centrifuge filter was mounted to the frame rail (top image), and a pressurized drain system (PDS) return (below image).

The Results

Analyzing oil samples is key in measuring the results in performance of the IOW centrifuge filter. This driver was keen to see the improvement in lube oil cleanliness and arranged oil analysis over a 3 month period so the scientific data could be reviewed.

Contaminant levels within the engine oil are measured and represented using ISO cleanliness codes. The ISO cleanliness codes are derived from the International Standard ISO 4406:2017. The ISO code shows three sets of separated numbers. Reviewing these codes at regular intervals gives a good indicator of the condition of the oil and can also assist in calculating how these improvements impact the machinery.

On this CAT 3406 installation, the initial ISO cleanliness code was 21/18/12. Three months later, the oil cleanliness had dramatically improved thanks to the use of the IOW MP090 with a new ISO cleanliness code of 19/17/12. This difference is illustrated in the chart below.

On this installation the ISO cleanliness codes improved from 21/18/12 to 19/17/12 helping to extend machinery lifespan

Customer Feedback

With the customer's main focus being oil cleanliness, the driver was extremely happy with the outcome. The improved ISO cleanliness codes meant the CAT 3406 engine components were protected from excessive wear due to the contaminants present in lube oil. As a result, the maintenance required on this CAT 3406 engine is reduced.

Thanks to the CentriClean SCU0003, the driver can see the performance of the centrifuge filter and be confident that the oil is being filtered to the highest standard. This reduces man-hours spent on investigating if the filter needs servicing as the information is available instantly in the palm of your hand.

By improving ISO cleanliness codes the CAT 3406 engine lifespan is increased x 1.5

Conclusion

Lube oil analysis showed an improvement in the ISO cleanliness code from 21/18/12 to 19/17/12, which is fantastic. What did these codes mean in relation to the truck?

When the ISO cleanliness codes were inputted in the Noria machine life extension calculator, it showed the engine lifespan had increased x 1.5! By investing in an IOW MP090 centrifuge filter, this driver has protected the future of his most precious asset. The total cost of ownership (TCO) is reduced, and engine reliability is increased by 50%.

Another brilliant outcome for this IOW Group customer, we were happy to help this driver’s engine runs smoother for longer, ensuring many more happy miles driven for this trucker!

Do you want to protect the future of your engine?

Then fill in the contact form below to hear from one of the team at IOW Group about how our products can help you.

Eastern Gas Compression Roundtable (EGCR) 2022

Fri, 01 Apr 2022 13:13:02 GMT

The Eastern Gas Compression Roundtable is being held at David L. Lawrence Convention Center in Pittsburgh, PA, on May 3-5, 2022. IOW Group is exhibiting at Booth #603.

IOW Group is exhibiting at Easter Gas Compression Roundtable on May 3-5, 2022, in Pittsburgh, PA.

What is Eastern Gas Compression Roundtable?

The Eastern Gas Compression Roundtable (EGCR) has been held annually since 1973. Initially, with only a few hundred attendees, the event now boasts thousands of attendees and exhibitors from the US and internationally. The Eastern Gas Compression Roundtable is a non-profit organization, and the conference is promoted by those directly involved in the oil and gas industry. With the goal to provide training programs for entry-level through to advanced educational needs for industry-specific subjects, these programs are presented at the conference. Along with training programs, new innovative technologies, and knowledgeable speakers, the Eastern Gas Compression Roundtable is an opportunity to meet oil and gas industry professionals face to face to discuss changes and developments within the industry and new ideas regarding engine and compressor maintenance.

IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuges enhance the quality of lubrication oil by removing the maximum amount of contaminants. By utilizing unique patent-protected technology, t he IOW centrifuge soil are 150% more efficient than any other centrifugal oil filter available!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

Would you like to learn more about how our products can help? Visit our installation webpage , where there are many case studies and installation bulletins available.

Cooper-Bessemer LS8G Engine:

A Natural Gas Compression Plant wanted to improve the reliability and productivity of their Cooper-Bessemer LS8G engine. Due to the engine lube oil pressure on these engines, the customer installed two (2) x IOW MP200 centrifuge filters.

After 557 run hours, the maintenance crew serviced the IOW MP200 centrifuge filters . The sludge cake collected was removed and weighed 819 grams (1.8 lbs), which is an excellent result for this short running time. The customer was extremely happy with the performance of the IOW MP200 centrifuge filters and will soon see the long-term rewards of upgrading the filtration system.

Read the full installation bulletin here

IOW MP200 Centrifuge Oil Filters removed 819g of contaminants in just 557 run-hours

A Natural Gas Compression plant installed four IOW MP600 centrifuge filters and a IOW Mechline triple screw pump to upgrade the filtration system

CAT GCM34 Engine :

This Natural Gas Compression Plant was looking to upgrade their filtration system to protect the CAT GCM34 engine from harmful contaminants in lube oil. By removing these particles from the oil, there is less wear on the engine components and, as a result, maintenance budgets can be dramatically reduced!

This CAT GCM34 gas compression engine, has a 1,500 Gallon reservoir and uses Mobil Pegasus 1005 lubrication oil. To effectively filter this large amount of oil, we supplied four (4) x IOW MP600 centrifuge filters and an IOW triple screw pump with a mechanical seal. This CAT GCM34 engine now has the best protection available from contaminants in oil; this will help increase productivity and extend the engine’s lifespan.

Find more installation results here

Centrifugal Oil Filters:

The IOW centrifuge filter has been designed to stop mixing of clean and dirty oil, with contaminated oil entering at the base and clean oil exiting through the top of the unit. This helps to avoid cross-contamination and means harmful particles do not enter back into circulation of the engine.

The IOW range of centrifuges is patent protected and contains unique features to improve filtration performance

The bowl discs provide more surface area meaning finer separation and filtration can occur. Bowl disc dramatically speeds up the precipitation of the solids from the liquid.

Our centrifugal technology is 150% more efficient than any competitors and provides superior protection for engines and auxiliaries from harmful contaminants.

Come and see one of our knowledgeable team at Booth #603 to find out more and discuss your requirements.

An IOW centrifuge filter removes the maximum amount of harmful contaminants from lube oil to protect engines from excessive wear

Triple Screw Pumps:

IOW Group manufactures a full range of positive displacement triple screw pumps to a higher standard than market-leading products to ensure durability. All IOW pumps fit within the industry-standard footprint for easy installation. There is a choice of standard mechanically sealed pumps. For a superior seal, IOW Group has a full range of magnetically sealed pumps suitable for both high and low temperatures.

The Magnalin e pumps are magnetically sealed and completely leak-free, requiring very low maintenance keeping costs to a minimum. The pump installation is also very easy as there is no need to align the motor/pump.

IOW Group manufacture a full range of triple screw pumps with a choice of mechanical or magnetic seal.

If you are attending Eastern Gas Compression Roundtable (EGCR) 2022 and would like to discuss improving your pumping and filtration setup, then please visit our team at Booth #603.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

To learn more about Eastern Gas Compression Roundtable, visit EGCR.org

Nor-Shipping 2025

Tue, 29 Mar 2022 13:36:10 GMT

IOW Group is attending Nor-Shipping 2025 2nd-6th June in Oslo at stand C02-16 Hall C. We are exhibiting with our partner Scanvi-Interyards.

Nor-Shipping is one of the leading international shipping events. Held in Norway every other year since 1965, it remains one of the most pivotal and well-attended events in the marine and offshore industries. Arranged over 5 days, Nor-Shipping features exhibitions, conferences, debates, product launches; and social occasions. Maritime leaders attend in search of new technologies and innovative ideas that can help organizations towards a profitable and sustainable future.

IOW Group will be exhibiting at Nor-Shipping 2025 with Scanvi Interyards at Stand C02-16 Hall C

The IOW Group's Mission

The IOW Group is an experienced and trusted manufacturer with over 100 years of combined experience in the lubrication sector. Our passion is to improve reliability and efficiency within organizations through our products. IOW centrifuge s improve the quality of lubrication oil by removing the maximum amount of contaminants. The IOW centrifuge filters are 150% more efficient than any other available product by utilizing unique patent-protected technology!

Improving the quality of your lube oil by using a centrifugal filter can significantly impact processes within your organization.

- Reduced oil consumption

- Reduced machine downtime

- Reduced maintenance time

- Reduced man-hours

- Increased productivity

IOW Group centrifugal filters were designed for forward-thinking organizations searching for cleaner and more sustainable options to improve efficiency. If this sounds like you, then make sure to come and discuss how we can help you at Stand C02-16 Hall C . We’ve seen great results from our marine and offshore installations protecting engines and components from excessive and unnecessary wear. As a result, the maintenance budget is reduced, and a decrease in man-hours spent on service time and/or oil changes.

Centrifugal Oil Filters

The IOW centrifuge is a centrifugal filter like no ot her. Redesigning a product previously not updated since the 1950s, our skilled team of engineers made the IOW centrifuge filter with various features to improve performance, reliability, and efficiency!

IOW Group's centrifuge filters utilize unique bowl disc technology. Unlike conventional centrifugal spinners/separators, IOW Group centrifuge filters have a central bowl disc stack that increases separation efficiency, dramatically reducing the time that contaminants stay in the oil.

The IOW MP600 centrifugal filter is much more powerful and can outperform nearly 3 x FM600 centrifuge.

Triple Screw Pumps

IOW Group manufactures a full range of positive displacement triple screw pumps to a higher standard than market-leading products to ensure durability. All IOW pumps fit within the industry-standard footprint for easy installation. There is a choice of standard mechanically sealed pumps . IOW Group has a full range of magnetically sealed pumps suitable for both high and low temperatures for a superior seal.

Due to shaft seal design, mechanical pumps are financially more economical. The pumps are designed to be coupled directly to the electric motor, with pressure relief valve options.

As well as complete pumps, we can also offer pump spares, a range of electric motors, and service kits for a wide variety of triple screw pumps.

IOW Group manufacture a full range of triple screw pumps with either mechanical or magnetic seal

If you are attending Nor-Shipping 2025 and would like to discuss improving your pumping and filtration setup, please visit our team at Stand C02-16 in Hall C.

Alternatively, fill in the contact form at the bottom of the page, and we will be in touch.

To learn more about Nor-Shipping, visit

Nor-Shipping.com

Installation Bulletin: Cummins ISX 15 Engine

Thu, 24 Mar 2022 11:59:59 GMT

Industry: Trucking

Engine: Cummins ISX 15

Model Installed: IOW MP090 Bypass Centrifuge Filter & CentriClean SCU0003 Remote Monitor

A Kenworth truck with a Cummins ISX 15 engine had an IOW MP090 bypass centrifuge installed alongside a CentriClean SCU0003 remote monitor

A Brief History:

Cummins Inc is an American multinational corporation specializing in the design, manufacture, and distribution of diesel and alternative fuel engines, generators, and related technology. The Cummins ISX series first debuted in 2001 and the Cummins ISX 15 is one of the most popular models for heavy-duty engines in North America. The engine delivers impressive fuel economy but with extreme horsepower. The Cummins ISX 15 engine boasts ratings from 400-600 horsepower and is manufactured to maximize performance and durability. The Cummins ISX series of engines is highly adaptable to a wide variety of needs making it popular amongst drivers and fleet operators.

The Cummins ISX 15 is a popular engine in the US trucking industry

The Installation

The driver of a 2017 Kenworth truck in the USA wanted to improve the filtration of the engine oil for his Cummins ISX 15 engine. The truck driver uses 15W-40 lubrication oil and Max Mileage Fuel Borne Catalyst fuel additive. Removing the maximum amount of contaminants from the oil means the engine will run smoother for longer.

At 65 MPH, the oil pressure on this Cummins ISX 15 is 42 PSI (2.9 Bar). The CentriClean App illustrates 5,118 RPMs.

The IOW MP090 centrifuge filter and CentriClean SCU0003 monitoring unit are the most suited for this Cummins ISX 15. Once installed, the driver connects to the CentriClean App via Bluetooth. This links to the CentriClean SCU0003 monitoring unit to provide live data on the running status of the centrifuge filter. The CentriClean App provides RPM information, run-hours and has the ability to schedule alarms based on the time or performance of the centrifuge. The driver can also access manuals and even order spares through the app, all available through his smartphone or tablet for ease of use.

The IOW MP090 bypass centrifuge was installed with a CentriClean SCU0003 to protect the Cummins engine was excessive wear

The Results

After 18,000 miles driven, the IOW MP090 bypass centrifuge filter was removed to see how much sludge cake had gathered on the outer centrifuge bowl wall. The soot and contaminants measured 32mm thick (1/8 inch). This was removed, and a new paper insert was installed.

The truck driver continued driving for another 70,000 miles before servicing the IOW MP090 centrifuge filter. After this duration, the IOW MP090 centrifuge removed 113.4 grams (4oz) of harmful contaminants!

Removing these abrasive particles means the trucker is protecting the future of his biggest investment...His truck engine! Maintenance requirements are reduced, engine efficiency is increased, and the total cost of ownership (TCO) is lowered!

The central bowl disc stack inside the IOW MP090 centrifuge filter speed up the separation process and helps draw out finer particulate

The Products:

The IOW MP090 Centrifuge Filter

The IOW MP090 centrifuge filter has been designed for an oil sump capacity of 15-90 liters (3.3-20 gallons). The IOW centrifuge filter turns faster than any existing market product creating a faster and better separation process. The higher speeds of the IOW centrifugal filter separate solids from the lubrication oil more effectively than any other centrifugal oil filter on the market.

The IOW centrifuge bowl is completely sealed, avoiding any cross-contamination between cleaned and dirty oil. The IOW MP090 centrifuge filter has a central disc stack, which significantly improves the efficiency of the separation process. Combining these unique features makes the IOW centrifuge oil filter 150% more efficient than any currently available product. All these features of an IOW centrifuge filter are patent protected; therefore, they are only available through the IOW Group.

The IOW MP090 bypass centrifuge filter is suitable for a sump capacity of 15-90 liters and is available with a choice of remote monitoring

The CentriClean SCU0003 Remote Monitoring Unit

The CentriClean SCU0003 remote monitoring unit is designed to monitor the performance of the centrifuge. This particular model is ideal for those operators who want access to live data at their fingertips! Using the CentriClean App , users can connect via Bluetooth to the SCU unit to access information and data.

Within the CentriClean App, the operator can see the speed of the centrifuge (RPM), set alarms for run-hours completed or if there is a drop in performance, or if servicing may be required. Multiple CentriClean SCU0003 units can be connected to the app, making it easy to set, control, and log the centrifuges without physically seeing each centrifuge. Manuals are also available with the CentriClean App, where you can place orders for spare parts directly with us. Notes can be placed within each SCU profile on the app, making it easy to communicate within a team. Remote monitoring uses fewer resources and ensures higher performance from your centrifuge. The IOW centrifuges are the only product of their kind to offer a choice of remote monitoring units.

The CentriClean SCU0003 monitoring unit connects via Bluetooth to the CentriClean App to ensure optimal performance of the centrifuge

Extending oil change intervals to protect the planet

Thu, 24 Mar 2022 11:57:00 GMT

Traditionally it has been common practice to complete oil changes at regular intervals as per the engine manufacturer's advice. But what if you want to take a more environmental and sustainable approach? That's possible too! The benefits of extending these intervals can be huge for the machinery, operator, and the environment! Machinery can be more efficient and more productive, but with a reduced maintenance budget by increasing filtration and testing. Environmental responsibility is increasing pressure in industrial processes, and simply adopting a few simple steps into your lubrication program could help you gain the lead against your competitors. With ever-increasing fuel and oil prices, organizations in the future will be as green and efficient as possible, and those who fail to adapt will struggle to grow successfully in business.

With efficient filtration technology, alongside regular testing and oil analysis, oil change intervals can be doubled or even tripled! By reducing your organization's total oil consumption, you can create big savings and help protect the planet from unnecessary waste with current filtration solutions available.

Installing an IOW centrifuge filter can help extend oil change intervals, reduce oil consumption and as a result reduce your carbon footprint

Extending Oil Change Intervals to Protect the Planet

Oil change intervals have evolved. More and more business owners view oil as a precious asset to be looked after instead of disposable. The impact oil can have on the environment when misused can be devastating, so industries are looking to reduce carbon emissions and extend oil life span to use it to its full potential! Luckily, improving your environmental credentials goes hand in hand with cost savings and conserving valuable resources that benefit the whole company.

The damage caused by harmful particles in oil can be very costly! The actual price of the oil is a small portion of the price you could pay without filtering out contaminants. The oil comes in various compositions and qualities, but even brand new oil contains contaminants that will cause damage to the engine. Particulate found in lube oil causes excessive wear, mechanical failures, and unexpected downtime. Without filtration, these problems will compile, eventually breaking down machinery. Just changing the oil is not enough. It is essential that effective filtration is in place to remove the soot, purify the oil and allow it to continue working to lubricate the engine.

Oil changes also require other resources such as machine downtime, man-hours taken to complete the change, safe disposal of the oil, admin costs, and paperwork, all add to the total cost of an oil change. It is estimated that an oil change costs 40 times the price of the actual oil, making it an uneconomical choice as well as unsustainable.

IOW centrifuge oil filters remove the maximum contaminants from your lubrication oil. Combining unique patent-protected features makes the IOW centrifuge filters 150% more efficient than any available centrifuge filter. We have helped customers worldwide extend the lifespan of their oil and extend oil change intervals to become more environmentally friendly. Read more about our installation results at the end of this article.

Both the ISO cleanliness code and the base number (TBN) are indicators of whether the oil needs changing. While extending oil change intervals is advisable to reduce your carbon footprint, additives and acids within machinery will eventually make the oil no longer fit for purpose. That’s why, as well as better filtration, regular testing and analysis of the oil is required. It also gives the opportunity to see the effectiveness of the IOW centrifuge filter. You will see oil quality improve and feel confident in the continued use of the oil.

The cost of the oil is not the only expense to consider when an oil change is performed

Another environmental benefit of installing an IOW centrifuge filter is the extension of primary filter life. Primary filters quickly become blocked and are then ineffective at filtering oil. They do not have the capability to remove the smaller contaminants that cause the most damage in machinery which is why a bypass (or kidney loop) centrifugal filtration system is the most efficient option to protect your equipment. On one installation by installing an IOW centrifuge filter the primary filter life was extended from 500 hours to a fantastic 1500 hours! That’s 300% more life for each of the primary filter! In the long term this means less primary filters need purchasing, oil is better quality and lasts longer and fewer resources are used overall.

Disposable filters are not just poor at filtration, but they are also extremely damaging to the environment. Organizations will get rid of filters that are saturated with coolant, oils, metal shards and powder residue. The disposable filters are then sent to landfills containing a concoction of different chemical wastes that seep into the earth and damage the environment. IOW centrifuges assist greatly in the extension of disposable primary filters helping to further reduce your carbon footprint. Whilst disposable filters clutter landfills worldwide, IOW centrifuges are reusable and only a small paper insert needs replacing when serviced. Companies switching to permanent components are saving thousands on disposal costs, man-hours and resources.

It’s not just costs regarding the machinery that needs to be accounted for. For every new part that is ordered, there are many resources used before the part even arrives at its destination! Administration costs, customs costs, import taxes, transportation costs, bank charges, and even signing for a parcel are all used to deliver goods. Investing in an IOW filter extends oil change intervals, extends primary filter life, and as a result, reduces the costs and resources spent.

In conclusion, changing oil at set intervals has many hidden costs, causes unnecessary environmental damage, and uses huge amounts of company resources. It has been shown how extended oil change intervals can lead to enormous savings and is more sustainable than old practices. The ripple effect of changing to an IOW centrifugal oil filter is long-lasting and far-reaching through organizations to help create greener and more sustainable solutions within the filtration industry.

Organizations must become more sustainable if they are to survive increasingly stringent environmental regulations

Installation Results:

Industry: Oil & Gas- Pumping station

Engine Type: ALCO 18-251 (V18)

Oil Pressure: 78 PSI (5.3 Bar

Model Installed: IOW MP600 Centrifugal Oil Filter x 2

A pumping station wanted to improve operational performance on their ALCO 18-251 engine. Two (2) IOW MP600 centrifuge oil filters were retro-fitted to the existing pipework replacing two (2) outdated centrifugal oil cleaners. Once installed the centrifuges removed 65% more dirt than the previous filters and extended the lifespan of their primary filters from 500 to 1500 hours! This is a significant improvement for the customer who was very happy with the IOW centrifuges describing them as “excellent.” Further savings were made when it was found that reduced wear on O-Rings and liners increased the lifespan of critical engine components. Find out the full story of this installation here .

When installed on an ALCO 18-251 engine 65% more dirt was removed and primary filter life was extended by 300%

Industry: Power Generation- Power plant

Engine Type: Hyundai Himsen 9H21/32

Oil Pressure: 64 PSI (4.4 Bar)

Model Installed: IOW MP600 Centrifuge Oil Filter

A power plant in South America was interested in potential cost savings by using an IOW centrifuge filter on their Hyundai Himsen 9H21/32 engine. The centrifuge was retrofitted to replace an existing Mann+Hummel centrifugal oil cleaners. After 200 run-hours, the IOW MP600 centrifuge filter had removed 1730 grams of dirt at a rate of 8.7 grams per hour! Due to the reduced contaminants, oil change intervals more than doubled! Previously oil change was performed at 700 hours, but this was now extended to 1500 hours! The base number levels (TBN) also remained acceptable, with only a 10% reduction on new oil levels. Thanks to the information provided, we calculated cost savings for this one engine as per the table below. Following fantastic results, the customer wishes to install IOW MP600 centrifuge filters on all engines at the plant. Find the full details of this installation here.

When installed on a Hyundai Himsen 9H21/32 oil change intervals were more than doubled making huge savings at this power plant

If you'd like more information regarding the IOW centrifuge filters then please fill in the contact form at the bottom of this page

Installation Bulletin: MTU Series 2000 M72 Engine

Thu, 17 Mar 2022 14:35:56 GMT

Industry: Marine

Engine: MTU Series 2000 M72

Model Installed: IOW MP090 Centrifugal Oil Filter & CentriClean SCU0003 Remote Monitor

The IOW MP090 oil centrifuge and CentriClean SCU0003 remote monitoring unit were installed onboard a wind farm support vessel

A Brief History:

MTU engines have been popular and trusted across various industries with a particular focus on marine applications. MTU is the core brand of Rolls-Royce Power Systems, a worldwide leader in providing high-efficiency diesel engines for the most demanding requirements. The MTU Series 2000 M72 is a market-leading engine for the high-speed ferry market. These engines are light, compact, and well suited for small engine rooms. The MTU series 2000 offers high efficiency and low fuel consumption over the entire range. MTU recognizes the benefits of having an effective centrifugal oil filter fitted to an MTU Series 2000 M72 engine. Engine oil drain intervals depend on the engine-oil quality, its conditioning, the operating conditions, and the fuel used. Per the MTU Series 2000 M72 manual, adding a centrifugal oil filter (bypass filter) to the engine will double engine oil operating hours.

MTU recognizes the benefits of having an oil centrifuge installed on a Series 2000 engine to extend oil change intervals

The Installation

Our customer wanted to improve the filtration and quality of the lubrication oil onboard a catamaran wind farm support vessel. The catamaran had an MTU Series 2000 M72 engine running at a speed of 2250 rpm and a power of 1080 kW. Fueled by marine gas oil (MGO), this engine had old centrifugal technology that needed replacing to improve efficiency and give the MTU Series 2000 engine the best protection available from contaminants in the lube oil. The Fuchs Titan SAE 15W-40 lube oil was being used at a temperature of 82°C (180°F). It was decided the best model centrifuge for this MTU series 2000 engine would be the IOW MP090 centrifugal filter along with a CentriClean SCU0003 monitor (Separator Control Unit). The IOW MP090 centrifuge filter was installed in the engine room with the CentriClean SCU0003 monitoring unit fitted above for easy access. The short and long terms benefits of remote monitoring units are great. Our customers can be confident the centrifuge is running optimally with the ability to set alarms. The CentriClean SCU0003 monitoring unit also has the benefit of providing live data via the CentriClean App and ordering spares and viewing manuals. Utilizing this new monitoring technology means fewer resources are used but with better results!

The IOW MP090 centrifugal oil filter was installed in the engine room with the CentriClean SCU0003 unit fitted above

The Results

Once the IOW MP090 centrifugal oil filter was installed on the MTU series 2000 M72 engine, an alarm was set via the CentriClean SCU0003 monitoring unit to alert the operator after 200 run hours. Once the run-hours had completed the IOW MP090 centrifugal oil filter was cleaned and the sludge that had collected on the inner bowl wall was weighed. The contaminants removed from the lube oil within the first 200 run hours weighed 152 grams (0.34 lbs)! Equaling a dirt removal rate of 0.76 grams per hour.

The IOW MP090 centrifugal oil filter ran for 459 run-hours for the second test through varying engine speeds and oil pressure. Due to the CentriClean SCU monitoring unit it was possible to record the centrifuge RPMs during the test (see table below). After 459 hours, the IOW centrifuge filter had removed 275 grams (0.6 lbs) of contaminants from the engine oil.

After 200 run-hours the IOW MP090 had drawn out 152 grams of contaminants from the lubrication oil

The Products:

The IOW MP090 Centrifuge Filter

The CentriClean SCU0003 Remote Monitoring Unit

The CentriClean SCU0003 remote monitoring unit is designed to monitor the performance of the centrifuge. This particular model is ideal for those operators who want access to live data at their fingertips! Using the CentriClean app, users can connect via Bluetooth to the SCU unit to access information and data.

Within the CentriClean app, the operator can set the speed of the centrifuge (RPM), set alarms for run-hours completed or if there is a drop in performance, or if servicing may be required. Multiple CentriClean SCU0003 units can be connected to the app, making it easy to set, control, and log the centrifuges without needing to physically see each centrifuge. Manuals are also available with the CentriClean app, where you can place orders for spare parts directly with us. Notes can be placed within each SCU profile on the app, making it easy to communicate within a team. Remote monitoring uses fewer resources and ensures higher performance from your centrifuge. The IOW centrifuges are the only product of its kind to offer a choice of remote monitoring units.

The IOW MP090 centrifuge oil filter is suitable for a sump capacity of 15-90 liters and is available with a choice of remote monitoring

The CentriClean SCU0003 monitoring unit connects via Bluetooth to the CentriClean App to ensure optimal performance of the centrifuge

Installation Bulletin: Detroit Series 60 Engine

Thu, 17 Mar 2022 14:35:36 GMT

Industry: Trucking

Engine: Detroit Series 60

Model Installed: IOW MP090 Bypass Centrifuge Filter & CentriClean SCU0003 Remote Monitor

A Freightliner with a Detroit Series 60 engine had an IOW MP090 oil centrifuge installed to assist with the quality of the engine oil

A Brief History:

The Detroit series 60 engine is a 4 stroke diesel engine that was originally produced in 1987. Since 1992 the engine has been North America's most popular heavy-duty diesel engine for use on the highway, selling more than 1.2 million units since being manufactured. It was the first Detroit engine with fully integrated electronic controls. The DDEC (Detroit Diesel Electronic Control System) allows owners to troubleshoot engine problems, shutdown timers, load fault history, prevent stalling; and also includes cruise control capabilities, which are very popular due to their fuel-saving capabilities. The DDEC system is easy to operate, and diagnostics are displayed to the driver.

The Installation

A truck driver wanted to improve the quality of engine oil supplying his Detroit Series 60 engine. The engine was fitted on a 1994 Freightliner using Chevron Delo 400 SAE 15W-40 lubrication oil. By upgrading the filtration system on this truck, more harmful contaminants will be removed, and improve the lubrication oil. Additionally, this engine will benefit from reduced maintenance costs and increased reliability.

The IOW centrifuge oil filter model suitable for the Detroit Series 60 engine is the IOW MP090 centrifugal bypass filter with the CentriClean SCU0003 remote monitor (Separator Control Unit). The IOW MP090 centrifuge filter was easily fitted to an existing mount on the Freightliner.

The CentriClean SCU0003 control panel has been designed with mobile device users in mind and is perfect for truckers that are always on the move! Using Bluetooth, the driver connects to the CentriClean App to set up a centrifuge profile, where you then obtain real-time data and measure the performance of the IOW MP090 centrifuge filter.

The Detroit Series 60 engine is one of the most popular heavy duty engines for use on the highway

The IOW MP090 bypass centrifuge connects to the CentriClean App via Bluetooth to provide access to live real-time data

The Results

Once the IOW MP090 centrifuge oil filter was installed, the driver continued working. As this Freightliner drove up and down the highway delivering goods and services, the IOW MP090 centrifuge filter began removing contaminants from the engine oil.

After 12,000 miles driven, the IOW centrifuge oil filter was removed for servicing. The contaminants collected on the outer centrifuge bowl wall were removed and weighed 227 grams (8oz)! The driver continued as usual and drove a further 12,500 miles. The IOW MP090 centrifugal bypass filter had drawn out even more harmful contaminants than the initial 12,000 miles driven. The soot collected weighed a fantastic 414 grams (14.6oz)! This was over a duration of 350 run driving hours. This calculates to a dirt removal rate of 1.19 grams per hour!

The IOW range of centrifugal oil filters spins 15-30% faster than any other product currently on the market. Due to the increased centrifugal force created, the sludge cake is forced to the outer bowl wall and hardens into a rigid shell. This installation was a perfect example of this increased force and pressure, as seen in the pictures to the right. This hardened sludge casing had formed after 14,978 miles driven over a duration of 403 run-hours of the IOW MP090 centrifuge filter.

Without using the IOW MP090 bypass filter, the harmful particles within the lube oil would have caused excessive wear and damage to this Detroit Series 60 engine. This trucker has installed the superior IOW centrifuge oil filter, which has helped reduce the maintenance expense and increased the engine's lifespan.

Without using the IOW MP090 bypass filter, the harmful particles within the lube oil would have caused excessive wear and damage to this Detroit Series 60 engine. Having installed the superior IOW centrifuge filter, this trucker has helped reduce the maintenance expense and increased the engine's lifespan.

The contaminants in the engine oil are drawn out to the outer bowl wall and forms a hardened sludge cake that can be easily disposed of

The Products:

The IOW MP090 Centrifuge Filter

The IOW MP090 centrifuge oil filter is designed for an oil sump capacity of 15-90 liters (3.3-20 gallons). The IOW centrifuge filter turns faster than any existing market product creating a faster and better separation process. The higher speeds of the IOW centrifugal filter separate solids from the lubrication oil more effectively than any other centrifugal oil filter.

The IOW centrifuge bowl is completely sealed, avoiding cross-contamination between cleaned and dirty oil. The IOW MP090 centrifuge filter has a central disc stack, which significantly improves the efficiency of the separation process. Combining these unique features makes the IOW centrifuge oil filter 150% more efficient than any available product. All these features of an IOW centrifuge filter are patent protected; therefore, they are only available through the IOW Group.

The IOW MP090 centrifugal oil filter is suitable for a sump capacity of 15-90 liters and is available with a choice of remote monitoring

The CentriClean SCU0003 Monitoring Unit

The CentriClean SCU0003 remote monitoring unit is designed to monitor the performance of the centrifuge. This model is ideal for those operators who want access to live data at their fingertips! Using the CentriClean app , users can connect via Bluetooth to the SCU unit to access information and data.

Within the CentriClean App , the operator can set the speed of the centrifuge (RPM), set alarms for run-hours completed or if there is a drop in performance, or if servicing may be required. Multiple CentriClean SCU0003 units can be connected to the app, making it easy to set, control, and log the centrifuges without seeing each centrifuge physically. Manuals are also available with the CentriClean Ap p , where you can place orders for spare parts directly with us. Notes can be placed within each SCU profile on the app, making it easy to log data for future reference. Remote monitoring uses fewer resources and ensures higher performance from your centrifuge. The IOW centrifuges are the only product of their kind to offer a choice of remote monitoring units.

The CentriClean SCU0003 monitoring unit connects via Bluetooth to the CentriClean App to ensure optimal performance of the centrifuge

Installation Bulletin: Cooper-Bessemer LS8G Engine

Thu, 17 Mar 2022 14:35:28 GMT

Industry: Natural Gas Compression

Engine: Cooper-Bessemer LS8G

Model Installed: 2 x IOW MP200 Centrifuge Filter & CentriClean SCU0002 Remote Monitor

The IOW MP200 centrifuge filter was installed at a natural gas compression plant to improve reliability and productivity.

A Brief History:

Originally starting out only manufacturing farming equipment Cooper-Bessemer is now known to make some of the most reliable and efficient engines for gas compression. An excellent brand for industrial engines and compressors, the Cooper-Bessemer can accommodate extreme variations in operating pressures and flow rates. The Cooper-Bessemer LS-G series has a rated speed of 360 RPM and can have up to 8 power cylinders. Cooper-Bessemer power engines are rated up to 8700 hp (6486 kW).

The Cooper-Bessemer LS8G engine is a popular model in natural gas compression

The Installation

A Natural Gas Compression Plant wanted to improve the reliability and productivity of their Cooper-Bessemer LS8G engine. At this gas compression plant, the oil temperature is 153.7° F (67.6 °C), and the oil pressure is 36 PSI (2.48 bar). Due to the engine sump size at the gas compression plant, the customer installed two (2) x IOW MP200 centrifuge filters.

The IOW centrifuge filter removes the maximum particulate from the lube oil. As a result our customer avoids unexpected downtime and reduces man-hours (and budget) spent on maintenance of the engine and machinery.

2 x IOW MP200 centrifuge filters were installed at the natural gas compression plant

The Results

At 36 PSI (2.48 bar) lube oil pressure, the CentriClean SCU0002 monitor displayed the RPMs of the IOW MP200 centrifugal oil filters at 4,000 RPMs. The IOW centrifuge spins 15-30% faster than any other spinner type separator available. The increased bowl speed generates increased centrifugal force aiding more effective solids separation in the lube oil. This huge force pushes particles out of the oil and to the outer bowl wall, ready for disposal.

After 557 run hours, the maintenance crew serviced the IOW MP200 centrifuge filters. Before the sludge cake could be removed from the centrifuge bowl the central disc stack has to be taken out (see pictures). The bowl discs are unique to the IOW centrifugal oil filter and are an integral part in the filtration performance of the IOW centrifuges. The bowl disc stack provides a larger surface area for the separation process resulting in even the smallest contaminants being drawn out from the lube oil, pushed through the bowl disc stack, and forced onto the outer bowl, wall ready for collection.

The sludge cake collected was removed and weighed 819 grams (1.8 lbs), which is an excellent result for this short running time (557 hours). The customer was extremely happy with the performance of the IOW MP200 centrifuge filters and will soon see the long term rewards of upgrading the filtration system.

After 557 run hours 819grams of sludge was collected in the centrifuge filter.

The Products

The IOW MP200 Centrifuge Filter

The IOW MP200 centrifug e filter has been designed for an oil sump capacity of 35-175 liters. The IOW centrifuge filter turns faster than any existing market product creating a faster and better separation process. The higher speeds of the IOW centrifugal filter separate solids from the lubrication oil more effectively than any other centrifugal oil filter on the market.

The IOW centrifuge bowl is completely sealed avoiding any cross contamination between cleaned and dirty oil. The IOW MP200 centrifug e filter has a central disc stack, which significantly improves the efficiency of the separation process. Combining these unique features makes the IOW centrifuge filter 150% more efficient than any other currently available product. All these features of an IOW centrifuge filters are patent protected therefore only available through IOW Group.

Installation Bulletin: EMD 16-645 Engine

Wed, 16 Mar 2022 12:34:26 GMT

Industry: Marine

Engine: EMD 16-645

Model Installed: IOW MP600 Centrifuge filter & SCU0002 CentriClean Remote Monitor

The IOW MP600 centrifuge filter and CentriClean SCU0002 monitoring unit were installed onboard this vessel

A Brief History:

The EMD 645 is a two-stroke diesel engine designed and manufactured by the Electro-Motive Division (EMD). The EMD 645 series engines entered production in 1965. They were a logical extension of the 567C achieving a greater power output without changing the external size or weight of the engine, therefore achieving significant improvements in horsepower per unit volume and per unit weight. The EMD 645 has a maximum engine speed of between 900 and 950 revolutions per minute (RPM) and was intended primarily for locomotive, marine, and stationary engine use.

The EMD 645 diesel engine is a two-stroke engine popular in locomotive, stationary and marine situations

The Installation:

Our customer approached us to install an IOW centrifuge filter onboard their vessel along with an SCU ( Separator Control Unit ) and an IOW Mechline 038 N2 triple screw pump . After hearing about the outstanding performance of the IOW centrifuge and the benefits to the engine and owner, they were keen to see the results for themselves!

In most installations, the IOW centrifuge filters directly take the oil inlet pressure from the engine lube oil circuit. The lubricating oil system on the EMD 2-cycle engine has little excess flow, and the pump does not have enough pressure to operate the centrifuge filter effectively. An IOW Mechline 038 N2 triple-screw pump was installed to create a bypass circulation system. The IOW Mechline 038 N2 pump ensures that the IOW MP600 centrifuge filter has enough flow and centrifugal force to remove the debris and soot the primary filters miss.

After discussing requirements with the customer, it was decided the IOW MP600 centrifuge filter, and CentriClean SCU0002 monitoring unit would be best suited for this environment. For the pump, the model selected was the IOW Mechline 038 N2 pump. Due to the limited space in the engine room, the CentriClean SCU0002 remote monitor was installed in the engine control room for easy access to the live data provided by the SCU monitor.

The IOW MP600 centrifuge filter and triple screw pump installed onboard vessel to clean lubrication oil

The Results

The centrifuge and pump were successfully installed in the engine room. Filtering the lubrication oil to the highest standard for this EMD 16-645 engine. The CentriClean SCU0002 remote monitoring unit was placed in the engine control room for easy access to check the centrifuge filter performance.

After 1800 run hours, the IOW MP600 centrifuge filter was serviced, and the sludge that was collected inside the outer bowl wall was removed to be safely disposed of. The sludge removed after 1800 run hours was 7.5 lbs (3.4kg). A dirt removal rate of almost 1.9 grams per hour! The centrifugal force created by the centrifuge filter forces the sludge, soot and debris to collect on the outer centrifuge bowl wall.

The CentriClean SCU0002 monitor displayed 4272 RPMs at 86 PSI (5.9 bar). The faster RPM means a greater centrifugal force is created to remove the maximum amount of contaminants from the lube oil.

Sludge collected in the centrifuge filter after 1800 run hours weighed 3.4kg

The Products:

The IOW MP600 Centrifuge Filter

The IOW MP600 centrifuge filter is designed for an oil sump capacity of 190-1550 liters (41.8-341 gallons). The IOW centrifuge filter turns faster than any existing market product. Due to the higher speeds of the IOW centrifuge filter separate solids from the lubrication oil quicker and more effectively than any other centrifuge filter currently on the market. The IOW centrifuge bowl is completely sealed to avoid cross-contamination between the cleaned and dirty oil. The IOW MP600 centrifuge filter has a unique central disc stack, which significantly improves the efficiency of the separation process — drawing out the smallest particles to the outer bowl wall, ready to be collected and disposed of.

The CentriClean SCU0002 Remote Monitoring Unit

The IOW MP600 centrifuge filter and pump installed on vessel

The CentriClean SCU000 2 is designed to monitor the performance of the centrifuge. During its regular operation, it will continuously display the current RPMs of the centrifuge and monitor run hours. Alarms can be set to alert the operator when run hours have been completed or if the performance of the IOW centrifuge reduces. Having alarm systems in place saves on precious man-hours, helps utilize fewer resources, and ensures your filtration system is working to the best of its ability.

The CentriClean SCU0002 monitoring unit is Modbus compatible with existing systems. The unit requires 12-24 volts DC to operate and is provided via the power terminal block. The centrifuge filter sensor is a 3-wire device and requires +5 volt supply.

IOW 038 N2 Triple Screw Pump

The sludge monitoring unit (SCU) was installed in the engine control room

The IOW Mechline pumps are mechanically sealed pumps. The mechanically sealed pumps are more economical due to the shaft seal design.

The IOW Mechline 038 series 2 model is ideal for flow volumes of 46-179.8 liters per minute (12.2-47.5 gallons per minute). They have a max differential pressure of 16bar (232 PSI) and can pump fluids at a temperature between -20°C up to 155°C (-4°F up to 311°F). Three different rotor leads are available for the IOW Mechline 038 series 2 pump (K/N/D) depending on the performance required, and the maximum RPM for the IOW Mechline 038 series 2 pump is 3600 RPM.

All IOW pumps are manufactured to the highest standards and designed to fit a range of industry standard footprints for easy installation.

The IOW Mechline 038 series 2 pump is suitable for a flow rate of 46-179.8 liters per minute (12.2-47.5 gallon per min)

Mid-America Trucking Show 2022

Fri, 11 Feb 2022 13:08:15 GMT

IOW Group is exhibiting at the Mid-America Trucking Show . The show is scheduled to take place at the Kentucky Expo Center in Louisville, KY, on March 24 ^th -26 ^th , 2022. Please stop by our Booth #16125 to learn more about our updated products and solutions for the Trucking industry.

The Mid-America Trucking Show has been running for over 50 years, bringing together trucking professionals, suppliers, owners, operators, and manufacturers to introduce the latest and most innovative technologies available within the trucking industry. 3 days of exhibits, education and entertainment combined with invaluable face-to-face opportunities to showcase the newest trucking solutions. Research and try out new technologies and connect with the people behind the products. The Mid-America Trucking Show is the biggest annual trucking event in the world helping trucking professionals make informed purchasing decisions in order to make progressive changes within the trucking industry. IOW Group will be showcasing our range of pumping and filtration solutions for the trucking industry at Booth #16125 .

The IOW MP090 bypass centrifugal spinner removes contaminants from your lube oil to extend the lifespan of your engine.

It is well documented that bypass centrifugal oil filters provide increased reliability and increase your engine's lifespan. A bypass centrifugal oil filter is a secondary filter, with the purpose of removing smaller micron contaminants the primary filter misses from the motor oil. In engines, the common contaminants are solid particles and wear metals. The effects of these contaminants can lead to accelerated component failure, shorter engine life, and filter plugging. All these aspects ultimately lead to increased maintenance required, and more man-hours spent on maintaining a healthy truck engine. Bypass centrifugal oil filters help to reduce the total cost of ownership (TCO) by using fewer resources thanks to the reduced contaminants within the engine oil. 

Find out more about how bypass filtration can extend the lifespan of your engine here

The IOW MP090 oil cleaning centrifuge is a permanent, reusable bypass centrifugal filter unit for trucks, agricultural, and other diesel engine vehicles. It is used in addition to your full-flow filter to keep oil cleaner, last longer, and protect the engine better. The IOW MP090 Oil-Cleaning Centrifuge creates a centrifugal force that removes the particles that do the most damage - those less than 10 microns in size.

The IOW MP09 0 oil cleaning centrifuges are patent protected and the most efficient bypass centrifugal oil filters on the market, utilizing unique technology to get our customers the best results for their truck engines. The IOW bypass centrifugal oil filters even removes particles as small as a 1/10 th of a micron. The IOW oil cleaning centrifuges provide the same ultra-high level of efficiency throughout the service interval.

Unlike conventional bypass centrifugal oil filters, the IOW Group pressure-driven centrifuges use bowl discs to increase separation efficiency, dramatically reducing the time that contaminants can stay in the oil.

The IOW MP090 suitable for an oil sump of 15-90 liters protects the engine and components from unnecessary wear from contaminants in lubrication oil.

The IOW range of centrifuges is the only product of their size to utilize bowl disc technology – this feature is not available from any other manufacturer. Bowl disc technology aids in separation and has many advantages. They are uniquely suited to assist in removing small microparticles, forcing the smallest particulate out of the lube oil and onto the outer bowl wall to be collected for disposal. Additionally, the bowl discs substantially increase the separation area inside the centrifuge bowl, which speeds up the separation process. The bowl disc stack feature contributes significantly to making the IOW centrifuge 150% more efficient than any other product currently available. 

Caterpillar 3406 Engine:

Our customer drives a 2015 Kenworth W900L truck with a CAT 3406 engine. The lube oil pressure on this Caterpillar 3406 is 60 PSI. By installing an IOW MP09 0 bypass centrifugal oil filter, the ISO particulate code was reduced from 21/18/12 to 19/17/12. The ISO codes reflect the excellent performance of the IOW centrifuge filter and the considerable reduction in harmful contaminants present in the oil. Based on Noria's Life Extension Table, the life-extension on this Caterpillar 3406 engine is 1.5x with the use of the IOW MP090 oil cleaning centrifuge.

When installed on Caterpillar 3406 engine the IOW MP090 bypass centrifuge improved ISO codes significantly and extended the lifespan of this engine x 1.5

CUMMINS ISX 15 Engine:

On this installation, the trucker drives a 2012 Kenworth T700 with a 2011 Cummins ISX 15 engine and a lube oil pressure of 40 PSI. This truck driver is using Shell Rotella T5 Synthetic Blend lubrication oil. The IOW MP090 Oil-Cleaning Centrifuge removed almost a pound (450 grams) of carbon and particulates from the lube oil in 55,000 miles driven. Ensuring this truckers lubrication oil is clean means the engine run smoother for longer giving the owner miles more out of this Cummins ISX 15 engine and a lower total cost of ownership (TCO).

The IOW MP090 centrifuge filter connects via Bluetooth to the SCU0003 remote monitoring unit (SCU) and feeds live data directly to your CentriClean app

Detroit Series 60 Engine:

On this 1994 Freightliner with Detroit Series 60 12.L DDEC III 470 HP engine, the IOW MP090 oil cleaning centrifuge removed 14.6 oz (413 grams) in 12,500 miles driven (350 run hours of the IOW MP090 centrifuge filter). As per the lube oil analysis reports by Blackstone Laboratories, "This report is the kind of report that every other report strives to be! Everything looks great." The IOW centrifugal bypass filters remove the maximum contaminants from the lube oil, and this was reflected in the brilliant oil analysis report! By reducing these abrasive particulates, the Detroit series 60 engine components will last longer, and, as a result, this trucker's maintenance budget is reduced. Not only that, by investing in an IOW centrifuge bypass filter, this truck avoids unexpected downtime and engine failures.

This Freightliner wih Detroit series 60 engine installed an IOW MP090 bypass centrifuge filter and removed 413 grams of soot over just 350 run hours to avoid unexpected engine failure and improve efficiency of this truck

The trucking industry is under increasing pressure to improve efficiency, sustainability and with fewer resources and lower budgets. The simple answer? Invest in an IOW centrifuge bypass filter for your truck engine.Utilizing patent-protected filtration technology with remote monitoring systems, the IOW Group centrifuge filters are the most powerful and efficient centrifugal oil filters on the market. When adding a centrifugal bypass filter to your engine, add the best on the market… the patented IOW bypass centrifugal filter.

It would be a pleasure to meet with you at Mid-America Trucking Show

find us at Booth #16125

or fill in the contact form below

to discover the next generation of centrifugal oil spinner!

Double the lifespan of your truck engine

Tue, 01 Feb 2022 15:02:57 GMT

After cruising the open road for hundreds, even thousands of miles, contaminants in the lubrication oil of your truck engine are inevitable! Soot, dust, and particulate caused through abrasive motions are all unavoidable in the trucking industry. Even brand new oil already contains particles that will damage your engine. That’s why effective filtration is absolutely essential in the care and maintenance of your truck, and one of the best forms of removing these harmful contaminants is a bypass centrifugal filter for your truck engine.

The IOW MP090 bypass centrifugal filter comes with a choice of remote monitoring (SCU) units and can retro-fit to existing pipework

Why does my diesel engine need additional filtering?

Diesel trucks come with a primary filter as standard. These only filter down to (a maximum) 10 μm sized particles, but it’s the smaller (less than 10 microns) particulate which can cause havoc within your engine. The tiny contaminants get in the smallest of spaces causing abrasion, blockages, and will affect the performance of your engine. Even the most modern and efficient engines can be stopped in their tracks by lubrication oil laden with contaminants. Lube oil is a crucial aspect of truck engine life and needs to be treated as the lifeblood of your engine to maintain a healthy and clean circulation! Without effective lubrication, the engine components are under increased pressure and the engine will slow and eventually seize up.

All too often, oil changes are done with the thinking that this is will ensure a clean engine and healthy lubrication system. However, even new oil is filled with harmful particles; not only does this not result in clean oil being circulated, but it is also a very costly option and increases your maintenance budget dramatically. Effective filtration is crucial in removing these engine killers and is the only option to achieve worthwhile lubrication and protection for your engine. Powerful filtration from an IOW bypass centrifugal filter will hugely reduce the contaminants and help to extend oil change intervals. This reduces the total cost of ownership (TCO), is kinder to the environment, and reduces the amount of maintenance required on the engine.

How to improve fuel efficiency

For optimal fuel efficiency, your truck engine would benefit from having a primary filter and a bypass-style secondary filter. So it makes sense that the truck engines' filtration system is of high priority. Bypass filters are secondary filters taking a small percentage of the lubrication oil to clean before returning it to the main sump. They purify the oil continuously. Bypass filters tackle particles smaller than 10 microns helping to ensure that your truck runs smoother for longer.

How does a bypass centrifuge filter work?

The bypass centrifugal filter is considered the most efficient type of secondary filter you can install, harnessing centrifugal force to draw out the sub-micron particles. IOW Group has designed the next generation of centrifugal bypass filters that are also available with a choice of remote monitoring units to measure the performance of your centrifuge filter.

With an IOW centrifugal bypass filter, oil is delivered under pressure then released through jets causing the bowl to begin turning. An IOW centrifuge has a central disc stack which the oil then travels through as particles are drawn out through the disc stack to the outer bowl wall.

The IOW bypass centrifuge filter extends the lifespan of machinery by improving ISO codes

The centrifugal force created within the filter will draw out any particles denser than the oil, meaning even submicron contaminants will be removed. As the filtration process occurs, the particles build on the outer wall to form a sludge cake. The purified oil then exits via the top of the centrifuge filter and returns to the sump, ready to lubricate your engine. As the sludge cake thickens, the rotation of the centrifuge filter slows, which will then be illustrated on the remote monitoring unit. The IOW range of centrifuge filters was designed to eradicate basic problems not addressed by previous manufacturers making it completely different to other centrifuge filters available. These design changes were successful resulting in the new filtration technology being 150% more efficient than existing products.

IOW Group centrifuge filters are the only spinner type separator available with remote monitoring options.

Monitoring your centrifuge filtration system

The remote monitoring units (SCUs) are ideal for the trucking industry. Busy truckers who work hard want the peace of mind that their centrifuge filtration system is working without taking the time to service the filter to find it was not required. The IOW SCU0002 device shows the current RPMs (rotation per minute) on the external screen, so the filter's performance can be easily checked.

For those truck drivers who would like the data provided directly to their fingertips, there is the IOW SCU0003 CentriClean SCU. This separator control unit connects via Bluetooth to the CentriClean app (available for Android and Apple devices). You can see live data, gain access to manuals, order spare parts directly from the manufacturer, and add notes regarding the centrifuge to share within a team.

Both models have the feature to set alarms to schedule service, if RPMs drop, or when a set amount of run hours has completed. All these aspects will assist in using fewer resources, fewer man-hours, and less time overall spent on the filtration system as live data is so easily accessible!

Using an IOW Group bypass centrifuge filter will improve your ISO cleanliness codes!

t’s the combined patent-protected technologies incorporated into an IOW centrifuge bypass filter that makes it so much more powerful than any other product currently available. To measure the success of the centrifuge filter, regular oil analysis should be carried out. The ISO cleanliness codes indicate contamination levels within the lube oil and include data such as particle counts. By using these ISO cleanliness codes within an engine life extension calculator, you can see the long-term benefits of installing an IOW centrifuge filter!

An IOW MP090 centrifuge bypass filter was retrofitted to our customer's truck with a CAT 3406 engine. Initially, the ISO code was logged as 21/18/12, but after installing the IOW MP090 centrifuge bypass filter, the ISO cleanliness code improved to 19/17/12 (as indicated in the table below). This was a significant improvement, and when inputted into the engine life calculate (below), it showed the engine lifespan had been increased x 1.5!

The ISO cleanliness code chart above can help establish the condition of your machinery

The ISO codes reflect the excellent performance of the IOW centrifuge filter and the considerable reduction in harmful contaminants present in the oil. By reducing these abrasive particulates, the engine components will last longer and, as a result, reduce your maintenance budget and the total cost of ownership (TCO). Not only that, by investing in an IOW centrifuge filter, you can avoid unexpected downtime and engine failures. Ensuring your lubrication oil is clean means your engines run smoother for longer... Giving you miles more out of your truck engine.

The Noria machine life extension calculator uses ISO codes to indicate if lube oil is pure enough to extend machinery lifespan

The trucking industry is under increasing pressure to improve efficiency, sustainability and with fewer resources and lower budgets. The simple answer? Invest in an IOW centrifuge bypass filter for your truck engine. Regarding the IOW centrifuge bypass filter, due to the extended oil change intervals and the engine consuming less oil, the IOW centrifuge would be paid back within a year.

A short animation outlining the unique features and benefits of an IOW bypass centrifuge filter

Find out today how a bypass centrifuge could benefit you and your truck engine!

Fill in the contact form below and one of our team will be in touch to find the best filtration and monitoring option for you.

Case Study: CMA CGM Marine Vessel - MAN 9L21/31

Fri, 28 Jan 2022 15:51:53 GMT

Industry: Marine

Engine Type: MAN 9L21/31

Model Installed: IOW MP600 centrifuge filter

Background

CMA CGM approached us eager to make cost efficiency savings on one of their container ships 'ANL Wangaratta'. They had an MAN 9L21/31 engine running at 5 bar pressure and with an oil volume of 1100 liters. It was decided the best model for them would be the IOW MP600 centrifuge filter . By choosing to upgrade their filtration system to an IOW centrifuge they were picking the best filtration technology currently available with many long term benefits. The results did not disappoint with the IOW MP60 0 centrifuge filter removing more than 2.5 times the amount of contaminants than the old setup and some surprising outcomes from this installation.

An IOW MP600 centrifuge filter was installed onboard a CMA CGM vessel

Ins tallation

The IOW centrifuge filters have all been designed to retro-fit to existing pipework to make upgrading your filtration system so easy. On this installation the IOW MP600 centrifuge filter was fitted on the existing centrifuge filter bracket that is available with an MAN 9L21/31 engine as standard. Changing the centrifuge over to the IOW MP600 centrifuge filter was a quick and simple process.

As quickly as it was installed, the fantastic results started showing! The combination of bowl disc technology, remote monitoring, and the unique design features of the IOW centrifuges combine to create huge centrifugal force and get these great results for our customers. These features are patent protected and only available through IOW Group, helping it be 150% more efficient than any other product currently available.

When installed the IOW centrifuge filter removed 2.5 times more sludge from the lube oil.

The Results

After 136 run hours the IOW MP60 0 centrifuge filter had removed a massive 6kg of sludge from the lube oil! That works out at 2.5 times more contaminants removed than what the old filtration technology was capable of. The previous old centrifuge filter collected only 2.5kg of sludge over the same time period.

The IOW MP600 centrifuge filter was installed with a remote monitoring unit (SCU) that illustrated that the centrifuge was turning at 4530 RPM. The faster the bowl speed, the more effective the separation process. An IOW centrifuge filter spins 15-30% faster than other market-leaders, which helps draw out much more harmful particles from the oil. The IOW centrifuge filter range are the only self-monitoring centrifuge filters in the world, so we were unable to measure the performance of the old centrifuge brand. The monitoring units (SCUs) that the IOW Group offer come in two models, each with different features. However, both have the same advantage by measuring, recording, and monitoring performance, you can ensure your centrifuge filter is performing optimally, plan maintenance accordingly, and investigate any changes in performance. Find more about the SCU (separator control units) control panel here .

Customer Feedback

CMA and the crew of ANL Wangratta were pleased and impressed with the results that the IOW centrifuge filter produced. Collecting over 2.5 times more sludge over the same time period making it 140% more efficient overall. The question now was...what was contained in this soot that had not been filtered out previously?

The only solution to this question was to an conduct oil analysis on the contaminants removed to find out what it was made up of.

It was also determined that due to the effective filtration, the lubrication oil was suitable for continued use and particulate levels were low - all thanks to the IOW centrifuge filter.

Conclusion

Lube oil analysis and testing of the IOW centrifuge filter sludge cake showed high levels of asphaltenes. The soot removed from the centrifuge filter could have been extremely harmful and costly in the long run.

Bowl discs inside IOW Group centrifuge filters assist with finer separation

Asphaltenes are particularly problematic with regards to corrosion and fouling in an engine, and the deposits of these create process inefficiencies, deteriorate equipment rapidly, and as a results, increase maintenance expense and a loss in production levels. To avoid the deposition of these particles in the equipment they must be efficiently removed.

The IOW MP600 centrifuge filter successfully highlighted and contained the harmful contaminants, avoiding further damage. Through investigation of the sludge collected in the centrifugal separator, engineers were able to diagnose and identify the source of the problem correctly. Without this intervention, the massive quantities of particulate would have caused increased engine wear, maintenance, and overhaul costs in the future.

IOW Group was happy to assist in resolving this ingress of asphaltenes and helping to optimize reliability, productivity, and efficiency onboard this vessel by using an IOW centrifuge filter. By moving away from old centrifugal technology and opting to upgrade to an IOW centrifuge filter, CMA has extended the life of their engine and lube oil.

Interested in upgrading you filtration system?

Fill in the contact form below and one of our team will be in touch

An IOW centrifuge filter out performs competitors by almost x 3!

Case Study: Pump Station Installation - ALCO 18-251

Thu, 20 Jan 2022 11:17:21 GMT

Location: Ecuador

Industry: Oil & Gas Pumping Station

Engine Type: ALCO 18-251

Model Installed: IOW MP600 centrifuge filter

Background Info

An oil and gas pumping station wanted to find out if any operational improvements could be achieved by upgrading to an IOW centrifugal filter . At their site, there are thirty-five (35) ALCO engines running 24 hours a day that need large amounts of clean lubrication oil. Due to the age of the ALCO engines, spare parts are not so readily available and can be very costly to replace so improving the reliability and efficiency of these engines would also benefit their maintenance budget.

Each engine has an oil volume of 300 Gallons at 78 PSI (5.3 bar), the oil was typically changed at 1,500 hours and the primary (cellulose) filters were changed every 500 hours.

By reviewing and updating their centrifugal filtration system 65% more sludge was removed compared to the old system and primary filter life was increased by 1,000 hours! Extending these intervals would also save on their budget and make processes more environmentally friendly.

Engineer sets up remote monitoring units to link with IOW centrifuges and monitor performance

Installation

After discussing requirements it was decided that two (2) IOW MP600 centrifuge filters would be needed to replace the old centrifugal separators. Designed for an oil sump capacity of 190-1,550 liters the IOW MP600 is our largest centrifuge model with a sludge capacity of up to 4 liters.

The IOW centrifuges have been designed to easily retrofit to existing pipework so installation was easy. The footprint and interfaces were a straight replacement for the existing old centrifugal technology. The IOW MP600 centrifuge filters were mounted on the existing raised stanchion with a gravity drain back via a modified blanking plate on the sump.

Along with the centrifuge filters, this customer opted to install our remote monitoring units to track the performance of the centrifuges. The CentriClean SCU0002 monitoring uni t installed at this site will continuously display the current RPMs of the IOW centrifuge filter and monitor run hours. Alarms can be set to alert the operator if the speed falls or when the number of hours run is reached. This monitoring unit can also be connected via Modbus to link up with existing systems to improve operations and processes. IOW Group centrifuges are the only product of their kind to offer sludge monitoring technology. The CentriClean remote monitoring units give peace of mind that the centrifuge is running optimally and the data it provides means trends and patterns can be spotted to further improve reliability and efficiency on site.

The Results

The IOW centrifuge filters run 15-30% faster than any other spinner type separator. On this installation, the IOW MP600 filters ran at approximately 4,284 rpm. The faster speed of the bowl creates a greater centrifugal force pushing even finer particles out of the oil to the bowl wall for disposal. Using the CentriClean SCU0002 sludge monitoring unit you can monitor the RPMs however, this function is only available with an IOW centrifuge filter. We were unable to record the RPMs data from the, previously installed, Mann + Hummel separators. The increased RPMs resulted in more contaminants being removed from the lubrication oil. The two (2) IOW MP600 centrifuge filters removed 9.63 kg of dirt every 7 days which was a massive 65% more sludge removed than the old centrifugal filters. The previous centrifuges had only removed 6 kg of sludge over the same duration.

Due to the massive reduction in insolubles in the lubrication oil, the lifespan of the oil has also extended. Oil change intervals on this installation were doubled which creates big savings over a long period of time and is a more sustainable practice.

IOW MP600 Centrifuge Filter after 250 run hours

Maintenance intervals for the centrifuge extended by 30% up to 1,400 hours and primary filter life increased from just 500 hours up to 1500 hours! By extending these intervals it is not just monetary gains, by using less resources, but you also have the benefit of utilizing fewer man-hours allowing your engineering team the time to focus on other tasks.

Customer Feedback

The customer was extremely satisfied with the IOW centrifuge filters that were installed, describing the product as ‘excellent’! They were very happy with the ability to extend the primary filter life span by 300% and the reduction in particulate will also protect the engines’ critical parts from unnecessary wear to give significant long-term benefits to the owners.

Conclusion

In conclusion, this was a very successful installation reaping many rewards for the customer. Not only was the lubrication oil life extended but the primary filter lifespan was hugely increased. It was calculated that the reduced oil consumption meant that the IOW MP600 centrifuge filters would be paid back within a year.

As well as savings made on oil it has now been found through borescope inspection that wear on the rings and liners in the engine was significantly reduced through the use of the IOW Group centrifugal technology. The ALCO 18-251 are older engines and replacement parts can be expensive, so by reducing wear the long-term cost savings will be huge.

Of course, most importantly, by protecting your engine using an IOW centrifuge filter the lifespan of your engine will be increased dramatically. Protecting the future longevity of one of your biggest investments.

Do you want to upgrade your lubrication technology?

Fill in our contact form the bottom of the page and one of our knowledgeable team will be in touch!

Hydraulic reclamation installation - Particulate data

Mon, 17 Jan 2022 17:49:13 GMT

When an IOW MP600 centrifuge filter was installed at a hydraulic reclamation site oil samples were taken at regular intervals over 5 days. They quickly showed the excellent performance of the centrifuge on the oil cleanliness levels.

Hydraulic oil may appear clean, bright, and transparent, however, appearances can be deceiving! The human eye cannot detect fine contaminants smaller than 50 μm. The particles are measured in μm, which is a millionth of a meter, and it is exactly these small particles that can severely disrupt a hydraulic system. Especially particles with a size of 4 μm can cause serious problems for machinery.

The requirements placed on these fluids are constantly increasing as they must keep up with technological advances and hydraulic system development, which as they become more and more powerful they also become more compact. Smaller oil gaps mean these small particulate do increasingly more damage to your system. Effective filtration solutions are essential in controlling particle contamination.

Without filtration, these particulates cause most hydraulic malfunctions. The effects can often be severe. Particles cause wear in pumps, valves, motors, gaskets, and hoses as well as major engine components. Primary filters clog up quicker and must be exchanged and valves can become blocked. Leaks occur and the effectiveness of the hydraulics system is decreased.

The contamination levels are calculated by the size and quantity of particles found in the oil. Oil samples must be taken at regular intervals to establish the effectiveness of filtration systems in place. The samples are tested, and data outlining particle size and quantity are taken to formulate an ISO code indicating cleanliness levels in the oil.

How did installing an IOW MP600 improved the ISO Code?

Our customer was struggling to cost-effectively reach the ISO code in the range of 17/15/12 or 16/14/11 with their current processes. They were using a vacuum dehydration system in combination with magnetic filter elements. Opting to install the IOW MP600 centrifuge filter and CentriClean SCU0002 remote monitoring unit they were quickly satisfied with their choice when the ISO cleanliness codes rapidly improved to reach their target!

The IOW centrifuge filter utilizes a variety of innovative filtration features to achieve the highest levels of separation. The IOW centrifuge filter has a central disc stack that helps draw out even the smallest particulate. The increased surface area created by the bowl discs aids superior separation and assists in pushing the particulate to the bowl wall. The IOW centrifuge filter spins faster than any other centrifugal filter available meaning centrifugal force is stronger also assisting in the finer filtration. Combined with remote monitoring to ensure your IOW centrifuge is running optimally all work together to achieve the cleanliness targets you require.

Regular oil analysis will help establish how effective your centrifuge filter is as indicated in the results above

The graphs below illustrate the rapid decline in particles in the hydraulic oil. Any particles bigger than 25 μm were reduced down to zero. Thanks to the impressive performance of the IOW centrifugal filter all contaminants showed a huge decrease once the IOW centrifuge was installed.

The graph above highlights the exceptional performance of the IOW centrifuge filter in removing 4micron and 6micron sized particulate from hydraulic oil

4 micron and 6 micron particles have the ability to cause serious problems within your hydraulic system and often cause the most damage. As per the data above from our recent installation, using an IOW centrifuge filter can hugely impact the number of these particulate found in the oil. The removal of these contaminants protects systems from unnecessary wear and can have a big impact on extending the lifespan of machinery, therefore lowering the total cost of ownership (TCO).

The graph shows the effectiveness of the IOW centrifuge filter on particulate sized 14 microns and above

If you would like to know more about the IOW centrifuge filter then please fill in the form below to get in contact with one of our team

Want to extend the lifespan of your engine?

Fri, 17 Dec 2021 11:31:35 GMT

Contaminants in lubrication oil could be costing you your machinery! These tiny particulates contaminate the lube oil, eventually making it no longer fit for purpose. Instead of lubricating surfaces and assisting smooth processes, the oil is actually causing corrosion and damage to engine components.

But without being able to see them, how do we measure, control, and eliminate these harmful contaminants within lube oil? Heavy equipment and machinery are one of the biggest purchases in industrial organizations; with high price tags, it makes sense to ensure your equipment is treated with care and your investment is protected.

Effective lubrication management by using a centrifugal oil filter leads to many benefits

Unfortunately, it is still common practice, within many industries, to combat these microscopic particulates by simply performing an oil change and presuming this then resolves the issue. This couldn’t be further from the truth! Even brand new lubrication oil already contains particles, they are collected when oil is stored improperly, and more are absorbed by the lube oil during the change. Not only is this not the best practice for your machinery, but it is an expensive and time-intensive option. If new oil isn’t clean, then how can we control these contaminants?

Improving ISO Cleanliness Codes

As with any problem, knowledge is power, and regular oil analysis allows the user to monitor the levels of contaminants in the lube oil, see trends and react accordingly. Contaminant levels are measured and represented using ISO cleanliness codes. The ISO cleanliness codes are derived from the International Standard ISO 4406:2017. The ISO code shows three sets of separated numbers. Reviewing these codes at regular intervals gives a good indicator of the condition of your oil. It’s not only oil you could be saving on, by improving your ISO codes you’re also extending the lifespan of your engine!

Analyzing oil samples can also assist in diagnosing where contamination occurs in your engine. Preventing damage before it can become an expensive repair is an essential part of implementing a controlled maintenance program. By targeting the root cause of machine wear and failure before the damage is done can create impressive savings, not just in the cost of parts, but also labor costs. By achieving the desired ISO cleanliness codes, machine uptime is increased, sustainability and system operations are improved, maintenance costs are lowered, and most importantly, equipment and machinery lifespans are extended, increasing their return on investment!

Another aspect of improving lube oil quality to protect your machinery is an effective filtration system, particles in oil are inevitable, but centrifugal oil separators can help to remove these and improve your ISO cleanliness code. Centrifugal separators are bypass filters taking a small percentage of oil out of circulation, and using centrifugal force draws out harmful contaminants that are then collected and disposed of when the centrifuge is full.

By using IOW patent protected filtration technology harmful particles are massively reduced and effectively protect your engine.

How can IOW Group extend the lifespan of your engine?

The IOW Group’s centrifuge filters have unique patent-protected features that make them 150% more efficient than any other centrifugal filter available. The IOW market-leading centrifuges are designed to stop any cross-contamination of clean and dirty oil. They use bowl disc technology to harness superior separation. With bowl disc technology, it can remove the smallest of contaminants. Combin ed with CentriClean remote monitoring units to ensure reliability and efficiency, the IOW centrifugal separator will have profound effects on processes and help your organization achieve ISO cleanliness code targets. IOW Group’s centrifuges run two-three ISO cleanliness codes better than the competition!

Recently a customer approached us looking to improve the cleanliness of the oil for their Caterpillar 3406 engine. Before installation, the ISO cleanliness code provided was 21/18/12, and we knew by using an IOW centrifugal oil separator, we could help in improving this! An IOW MP090 centrifuge filter was installed, and the results were fantastic! Managing to achieve a final ISO cleanliness code of 19/17/12. By using an engine life extension calculator, it showed that the lifespan of this Caterpillar 3406 engine had been extended x 1.5! This was a fantastic result, and the owner of this equipment was happy and satisfied that his investment was now being effectively protected, and this engine would now last much longer! Investing in an oil centrifuge now could save your engine in the long run.

Results from an IOW centrifuge filter installed on a CAT 3406 engine

ISO cleanliness codes are essential key indicators to improving reliability within your organizations equipment. Those that are focussed on increasing reliability strive to improve these codes.

You will quickly see the benefits of investing in an IOW centrifugal oil filter to achieve this.

Extend oil change intervals, extend the lifespan of your machinery and beat the competition using an IOW Group engine oil centrifuge.

To find out how we can help you fill in the contact form below.

Case Study: Power Plant Installation - Hyundai 9H21/32

Fri, 26 Nov 2021 09:00:05 GMT

Location: Ecuador

Industry: Power Generation

Engine Type: Hyundai Himsen 9H21/32

Model Installed: IOW MP600 centrifuge filter

Background Info

A Power Plant customer in South America approached us wanting to explore cost savings that could be achieved using the IOW MP centrifuge filter . The main objective was to increase the oil change intervals by maintaining insoluble levels- including soot- below 1%, and by protecting the TBN (Total Base Number) level of the oil.

By extending the oil change interval and lowering contaminants in the oil, the IOW centrifuge filter would not only achieve cost savings by consuming less oil but also by protect the engine components from excessive and unnecessary wear. These cost savings would mean that less operating budget be required for maintenance.

South American Power Plant explores the benefits of an IOW centrifuge filter

Installation

After discussing specifications and requirements with the customer, it was agreed the IOW MP600 would be the most suitable centrifuge filter model for their Hyundai Himsen 9H21/32 engines. The old centrifugal separators were Mann+Hummel FM600 centrifuge filters, this meant the installation process was simple due to the interfaces being identical.

The new centrifuge filter was mounted on a flange from the inspection platform with a large gravity drain pipe. The pipe features an elbow and flexible hose with an isolation valve and pressure gauge to supply the pressurized lubrication oil to the centrifuge inlet directly from the engine's pump.

The Results

As the IOW MP600 centrifuge filter runs at a speed of approximately 4,300 rpm, after just 200 hours of operation, the centrifuge filter had removed 1,730 grams of contaminants from the lube oil! This translates into a dirt removal rate of 8.7 grams per hour!

To accurately assess the performance of the IOW centrifuge filter and the impact of the higher removal rate on the lube oil, the oil was changed and the IOW MP600 centrifuge filter was cleaned.

IOW MP600 centrifuge filter installed at a power plant

Customer Feedback

The previously installed Mann+Hummel centrifuge filters would only operate for around 700 hours before insoluble levels were higher than the desired 1%. As a result, the lubrication oil would then be changed.

The IOW MP600 centrifuge filter managed to more than double the oil change interval for this customer! The 1% insoluble limit was reached after a massive 1,500 hours! In addition, TBN (The Base Number) levels remained acceptable with only a 10% reduction on new lube oil levels.

Inside an IOW MP600 centrifugal separator, showing thick dirt build-up on the outer wall and bowl disc stack for more effective filtration.

Conclusion

This installation showcased great results for the IOW centrifuge filter in comparison to the old centrifugal separator technology. By more than doubling the oil change intervals, the customer now saves on engine downtime, labor rates, and maintenance costs.

Ultimately, the annual savings made by extending the oil change intervals are massive.

It was calculated at the time of publication, that on an average of 7,000 operating hours with oil costing $8.50/gallon and disposal cost of $0.80/gallon, the IOW centrifuge filter would save this customer $17,354.

Following the fantastic results and positive feedback from the customer, the decision was made to fit all the Hyundai Himsen 9H21/32 engines on their site with IOW MP600 centrifuge filters.

The superior centrifugal separation power of the IOW Group centrifuge filters will maximize savings and productivity throughout the power plant.

To find out how IOW Group could help increase efficiency within your organization, complete the contact form at the bottom of the page and one of our team will be in touch!

Onboard contamination - a centrifugal separator investigation

Sat, 20 Nov 2021 18:00:02 GMT

We all know contaminants in lubrication oil cause damage to your engine and its components. These particles can have a catastrophic impact on your engine lifespan. Microparticles are often already present in even brand new engine oil, and bad storage techniques add to the contamination. A number of environmental factors mean these particles enter the engine and into the lubricating system. The question is, how can we protect our engines from these killers?

Contaminants in lubrication oil are unavoidable but can be managed with the help of an effective filtration system or centrifuge filter

Oil centrifuge filters have been used for a long time in the maritime industry to filter mineral oils. Centrifugal oil separators are seen as the most efficient way to remove contaminants. Centrifugal oil separators collect the soot particles on a paper insert inside the bowl. The paper is easily removed during cleaning and is the only consumable item. With a centrifuge filter, you do not need to purchase expensive replacement filters, making it an economical choice.

Sea-going vessels use huge amounts of lube oil and the cleaning of this oil is paramount to the smooth running of these reciprocating engines. At a time when there is more pressure than ever to be more efficient, more reliable, more productive, more environmentally friendly, and also utilize fewer resources, many organizations are reviewing their lubrication programs to create maintenance-based savings and reduce oil consumption. Using a centrifugal oil separator is the best way to do this.

In this particular case study, the customer approached us eager to see how the IOW centrifuge filter could benefit one of their container ships.

This vessel has a lubricating oil system capacity of 1100 liters. The new IOW centrifuge filter technology extends oil change intervals, reduces the oil consumption and, as a result, this customer could see big savings.

Unlike the traditional centrifugal oil separator, the IOW centrifuge filter range is a newly designed centrifuge filter with brand new patent-protected features. It has been improved to avoid the cross-contamination of clean and dirty oil, contains bowl disc technology that creates a larger surface area for greater separation efficiency, and is the only product of its kind to offer a choice of remote monitoring separator control units (SCUs). These factors provides many advantages to the organization and the engineering team on board.

Having previously used a competitive brand of old centrifugal oil separator technology, this customer was keen to retrofit the new centrifuge filter technology. It was decided for this MAN 9L21/31 engine that the most appropriate choice would be an IOW MP600 engine oil centrifuge filter and CentriClean remote monitoring unit. Designed to be retrofitted to existing pipework, upgrading was easy and quickly showed impressive results!

By using the IOW MP600 centrifugal oil separator , the customer managed to increase the amount of sludge they were removing; from 2.5kg on the old centrifugal oil separator to a jaw-dropping 6kg on the newly installed IOW Group centrifuge filter after just 136 run hours!

With the increased soot collection levels from the IOW MP600 centrifugal oil separator, the question was, what was in the dirt removed from the centrifuge?

Oil samples were taken, and the investigation began to find out what was in the extra sludge cake gathered inside the IOW centrifuge filter. It was determined that due to the effective filtration, the lubrication oil was suitable for continued use and particulate levels were low- all thanks to the IOW centrifugal oil separator.

An IOW MP600 centrifugal oil separator

The soot that the IOW centrifuge filter removed could have been extremely harmful and costly in the long run. Lube oil analysis and testing of the IOW centrifuge filter sludge cake showed high levels of asphaltenes.

Asphaltenes are naturally occurring in crude oil. They are large, complex, and heavy carbon molecules and one of the most common foulants in the industry- they contain hundreds or even thousands of chemical species, and are insoluble. Asphaltenes are particularly problematic with regards to corrosion and fouling in an engine, and the deposits of these create process inefficiencies, deteriorate equipment rapidly, and as a result, increase maintenance expense and a loss in production levels. To avoid the deposition of these particles in the equipment they must be efficiently removed.

The IOW MP600 engine oil centrifuge filter successfully highlighted and contained the harmful contaminants avoiding any further damage. Through investigation of the sludge collected in the centrifugal oil separator, engineers were able to correctly diagnose and identify the source of the problem. Without this intervention, the massive quantities of particulate would have caused increased engine wear, maintenance, and overhaul costs in the future.

IOW Group was happy to assist in resolving this ingress of asphaltenes and helping to optimize reliability, productivity, and efficiency onboard this vessel by using an IOW centrifugal oil separator. By moving away from old centrifuge filter technology and opting to upgrade to an IOW centrifuge filter, this customer has extended the life of their engine and lube oil.

Marine engines have used centrifuge filters to filter lube oil for many years to protect from harmful particles.

Interested in upgrading your lubrication system to the latest and most efficient centrifuge filter technology?

Fill in the contact form and one of our knowledgeable and experienced team members will soon be in touch!

Monitoring systems promise efficiency for separators

Mon, 18 Oct 2021 13:37:07 GMT

In 21 ^st century living you can monitor every aspect of your life and business automatically, and the ease of use has so many advantages that benefit us all every day. Text alerts, on site security systems, financial software and fitness watches, that many of us use, are all examples of monitoring tools that enable us to save time and access data that help improve processes. What about when that system could create savings within your organization?

More and more companies are turning their focus towards creating efficiency based savings by utilizing both remote and self-monitoring systems. In the past decade, advances in performance monitoring capabilities have improved industrial processes.

The Importance of Removing Oil Contaminants

In order to achieve optimum efficiency within your organization you must look back to basics and at the life blood of your machinery, the lubrication oil. Lube oil is essential in all processes and key to your machinery running smoother for longer, it can either decrease or extend the lifespan of your engines depending on cleanliness levels. Harmful particles in lube oil circulating around your engine, cause abrasion and unnecessary wear of engine components, which in turn increases expenses and unexpected down time.

Unfortunately it is still common practice, in some organizations, to change oil at set intervals. However, this does not stop oil contamination and is also an expensive and time consuming option! An effective filtration system is essential to protect your engines from this damage and improve efficiency. The key is then to monitor the performance to ensure you are getting the best results.

The benefits of using centrifugal oil separators

Centrifugal oil separators take a small amount of this oil and harness centrifugal force to draw out contaminants forming a sludge cake on the outer bowl wall. It is important these units are completely sealed to avoid losing oil and contain the soot. Traditionally, these oil filters are then cleaned at set intervals, but between these intervals how do you know your centrifuge is running optimally? What if the unit is full and no longer filtering your oil? Is the centrifuge turning at high enough RPMs to be filtering efficiently?

There are a variety of centrifuge brands available but all contain old, outdated technology. The IOW Group MP range of oil separators are the only product of its kind to offer a choice of sludge monitoring units. The separator control unit (SCU) that monitors the centrifuge is supplied in two different forms, dependent on the environment you work within and each unit offers different features.

Remote Monitoring of Centrifugal Oil Separators

The SCU0002 allows the operator to connect this device to the engine control room or engine management system via the Modbus protocol. The digital screen on the SCU unit gives the operator real-time running status of the centrifugal oil separator. Illustrating when the separator is working optimally or when the centrifuge requires servicing, indicating using a traffic light system on the SCU. Other functionality also includes the operator being able to set run hours and check when the service was last carried out.

The SCU0003 control panel was been designed with mobile device users in mind. Checking your filtration system is so convenient using an every day device that is available and accessible to majority of people and gives the advantage of being able to connect and monitor several engine oil centrifuges. Using Bluetooth technology to connect to the SCU and obtain real time information on the centrifugal separator in the palm of your hand! IOW Group has designed the CentriClean app to connect to the SCU0003 unit. The app has some great features, from checking the status of the centrifuge and whether it requires servicing, to accessing manuals, ordering spares parts, and making and sharing notes on the current status, all on the go!

Installing an IOW centrifugal oil separator and SCU monitoring unit removes the maximum amount of contaminants from your oil meaning your oil lasts longer and your engine components are protected from excess wear. The SCU unit is a revolutionary approach to processing reliability, effectiveness and efficiency within your oil filtration systems by reducing maintenance costs, reducing machine down time and reducing wasted man hours. Instead of servicing a centrifuge that may not need it, or may not have been working effectively, simply check the external monitor or app to see the running status!

Designed so they can be retro fitted to replace old centrifuge filters the IOW range can have huge effects on your processes. As a result of extending oil change intervals, less oil is consumed and extending component lifespan means less carbon footprint on the environment. Using IOW monitoring systems to move to a condition maintenance program makes MP centrifuges the sustainable and environmental choice. By monitoring and responding to the data from the SCU monitor customers were able to remove more sludge from the oil, increase machine up time and increase productivity.

The combination of remote monitoring and patent protected technology inside makes the IOW range 150% more efficient than any other product available. Helping customers to succeed within their business sectors and gain the advantage on their competition by opting for the most up to date filtration and monitoring technology.

Ultimately successful businesses are measured on productivity and profit which is determined by the efficiency of your machinery, staff and processes. Remote monitoring options are the choice of the future, and one which will be a deciding factor in whether businesses grow in success and separate from the competition.

Get in contact with us by completing the inquiry form below and one of our team will be in touch to see how we can help you.

Patent award for unique technology

Mon, 17 May 2021 17:15:37 GMT

We are excited to announce that the IOW Group have recently received their first patent!

While our products may look similar to existing products, the brand new oil separation technology inside is now patent-protected.

Not only is the technology inside one of a kind, but the IOW range of centrifuges are 150% more efficient than anything currently on the market. If you'd like to know more, please get in touch with our team today

Inside story

Mon, 17 May 2021 17:15:35 GMT

If a single picture can speak a thousand words then this video should more than give you the best possible understanding of how a centrifugal oil separator works.

Trained to deliver

Mon, 17 May 2021 13:06:42 GMT

Pre COVID-19, our engineers performing on-site training at one of our installations.

Here at IOW Group, all of our engineers are trained and equipped to provide the necessary support and onsite training to our customers for installation and servicing demonstrations. We are really looking forward to being in front of our customers again soon!

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